ICP 9MPD050F12B1 Installation Instructions Manual Download

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Summary of Contents for 9MPD050F12B1

Page 1: ...NFPA No 54 2002 In Canada refer tothecurrent edition of the National Standard of Canada Natural Gas and Propane Installation Code NSCNGPIC CSA B149 1 00 Wear safety glasses and work gloves Have fire...

Page 2: ...ilter Type and Size Fan Time ON Setting Fan Time OFF Setting Manual Gas Shut Off Upstream of Furnace Drip Leg Condensate Drain Connected YES YES Condensate Drain Trapped YES NOE_ NO NO Transition Pres...

Page 3: ...nstallation in mo bile homes trailers or recreation vehicles Seal around supply and return air ducts Install correct filter type and size Unit MUST be installed so electrical components are pro tected...

Page 4: ...trap Insert a funnel into the hose and and pour four 4 ounces of sanitary type RV antifreeze into the plastic Tran sition box Squeeze the hose together near the end and quickly reconnect the 3 4 OD ru...

Page 5: ...ace must be located or physically protected from pos sible damage by a vehicle If the furnace is to be suspended from the floorjoists in a base ment or a crawl space or the rafters in an attic it is n...

Page 6: ...FOR ALL UNITS REAR O FRONT combustion air openings in 3 furnace and in structure Required For Service 24 ALL SIDES Of SUPPLY PLENUM 1 SIDES O VENT O TOP OF FURNACE 1 30 clearancerecommendedfor casing...

Page 7: ...and Combustion Air Connections On the Dual Certified furnace the vent and combustion air pipes attach to the furnace through the top panel for the upflow and hori zontal installations For the downflow...

Page 8: ...stamped or marked on grill or louver as sume a 20 free area for wood and 60 for metal Confined Space Installation NOTE A confined space is defined as an area with less than 50 cubic feet per 1 000 BT...

Page 9: ...onsidered part of an unconfined area if there are openings without doors between rooms 2 An attic or crawl space may be considered an unconfined space provided there are adequate ventilation openings...

Page 10: ...NFPA 54 and or CSA B149 1 Natural Gas and Propane Installation Code 9 After it has been determined that each appliance connected to the venting system properly vents when tested as outlined above retu...

Page 11: ...be supported so that no weight is allowed to rest on the combustion blower 6 Exhaust vent piping or air inlet piping diameter MUST NOT be reduced 7 All exhaust vent piping from the furnace to terminat...

Page 12: ...n shown Pipe Diameter Table N9MP2 Models 50 000 80 000 Btuh Furnaces 40 5 90 elbows with 2 PVC pipe or 70 5 90 elbows with 3 PVC pipe 75 000 Btuh Furnaces 25 3 90 elbows with 2 PVC pipe or 40 5 90 elb...

Page 13: ...lumbing vent stack 3 91 cm 1 In accordance wifh the currem CSA B149 1 Natural Gas and Propane Installation Code 2 In accordance with the current ANSI Z223 1 NFPA 54 National Fuel Gas Code 18 46 cm abo...

Page 14: ...and _ 100 000Btuh 30 kW 36 91 cm for appliances 100 000Btuh 30 kW 6 1 83m 12 30 cm 3 91 cm U S Installation 2 12 30 cm 4 1 2 m below or to the side of the opening 1 30 cm above the opening 3 91 cm wit...

Page 15: ...ate drain cannot be maintained See Figure 18 for proper routing and installation of the overflow DO NOT trap the drain line in any other location than at the con densate drain trap supplied with the f...

Page 16: ...e 1 2 CPVC street elbow on discharge of Trap Install the black PVC tube connector 3 4 PVC x 1 2 CPVC from loose parts bag as shown in the illustration above Cut the black Drain Tube 5 8 ID in loose pa...

Page 17: ...nect the vent drain to either A standard field supplied 2 PVC tee N9MP1 and 2 models or A 2 PVC coupling fastened onto the Drain Tee 9MPD mod els Install Tee trap into bottom of tee Install the 1 2 CP...

Page 18: ...side of the furnace casing where Drain Tu be will exit Single Pressure Switch Detain TeeTrap White PVC ElbowsTubes 2 Clamps Black 1 z ID loose partsbag Barbed Coupling 112 OD parts bag Drain Line Vent...

Page 19: ...end end to the Trap and fasten the straight end to the transition drain Secure both connections with clamps Reconnect the 1 2 ID drain hose from the vent drain to the Trap and secure with a clamp In s...

Page 20: ...ain Tube from the transition box to the Trap as shown If an extension is required use the black PVC tube connector and the black 5 8 ID Drain Tube in the loose parts bag Cut tube to length Secure all...

Page 21: ...e connections with clamps Remove the black I 2 ID Drain Tube from the Drain Tee Install a yellow cap and clamp over the open drain port of the Drain Tee Connect the black I 2 ID Drain Tube from the Ve...

Page 22: ...e connections with clamps Connect the black 1 2 ID Drain Tube from the Vent Drain to the Trap If an extension is required use the black 1 2 OD flexibletub ing connector and the black 1 2 ID Drain Tube...

Page 23: ...hose from the transition to the Trap Secure connections with clamps Connect the black 1 2 ID Drain Tube from the Vent Drain to the Trap If an extension is required use the black 1 2 og barbed coupling...

Page 24: ...ain Tube from the Vent Drain to the Trap If an extension is required use the 1 2 OU barbed coupling and the black 1 2 ID Drain Tube in the loose parts bag Cut tube to length Secure connections with cl...

Page 25: ...n start up Main drain line construction is left to the discretion of the installer It may be made of either ridged pipe or flexible tube Tube ID should NOT be less than 1 2 44001 102004 Connecting Ven...

Page 26: ...y lead to disconnected or leaking vent pipe joints allowing carbon monoxide to enter the living space 1 Cut pipe end square remove ragged edges and burrs Chamfer end of pipe then clean fitting socket...

Page 27: ...om moving Insulate pipe with Armaflex or equivalent moisture resistant closed cell foam insulation or Fiberglass insulation if boxed in and sealed against moisture _ i i I Risers t Get Ab ve sn w Leve...

Page 28: ...bustion Air Sidewall Termination Exhaust Vent 25 22 02d Dimension A is touching or 2 maximum separation Sidewall Inlet Vent and Exhaust Air Termination 18 Min for ColdClimates Sustained Below0o F 12 M...

Page 29: ...NOT exceed the rated input shown on rating plate 3 Do NOT allow minimum gas supply pressure to vary down ward Doing so will decrease input to furnace Refer to Table 6 for normal gas supply and manifo...

Page 30: ...A LEVEL at ALTITUDE 0 to 2001 to 3001 to 4001 to 5001 to 6001 to 7001 to BTU CU FT 2000 3000 4000 5000 6000 7000 8000 2500 10 0 10 0 9 0 10 0 9 4 8 5 10 0 Orifice Size 54 54 54 55 55 55 NOTE Propane d...

Page 31: ...mod els for required pressure change and or orifice change for high altitudes 3 For operation with LP gas gas orifices MUST be changed and manifold pressure MUST be maintained as per Table 7 50 000 7...

Page 32: ...onal LP conversion Manualshut off valve Drip Leg and Union Union should be the cabinet Manual shut off valve MUST be upstream of dripleg union and furnace Gas Pipe Grommet Union may be installed insid...

Page 33: ...injury and or property damage Turn OFF electrical power at fuse box or service panel before making any electrical connections and ensure a proper ground connection is made before connecting line volt...

Page 34: ...e longest delay times while still maintaining comfort lev els See Furnace Wiring Diagram Fan Delay DIP Switch Settings 12 60SEC 100 SEC COOL ON DELAY 5 SEC COOL OFF DELAY 90 SEC HEAT ON DELAY 30 SEC H...

Page 35: ...returns to minimize noise transmission through the return grille Any blower moving a high volume of air will produce audible noise which could be obJectionable to when the unit is located very close...

Page 36: ...ombustible Floor Installation Fabricate a plenum to the dimensions given in Table 11 for the fur nace outlet Plenum should be flanged approximately 3 4 for sup port Note The three 3 screws in the top...

Page 37: ...8 161 4 181 4 161 4 21 8 161 4 235 8 161 4 145 8 161 4 181 4 161 4 21 8 161 4 235 8 iiii iiiiii iiiiiiiill iiiiiiiiiiii i _lllllllill_ll ii lllll ll_iilllll_l_l_l_l_l_l_l_l_l_l_l_l_l_l_l_l_l_l_l_ll__...

Page 38: ...er with a 0 to 15 water column range Turn gas ON and remove adjustment screw cover on gas valve Turn counterclockwise to decrease pressure and clockwise to increase 4 For altitudes up to 2000 set pres...

Page 39: ...le 12 to determine the blower motor speed settings Blower Speed Chart Wire Color Black Orange Blue Red Motor Speed High Med High Medium Low Med High speed may not be provided on all models Change the...

Page 40: ...n ELECTRICAL SHOCK FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in dangerous operation serious injury death or property damage Improper servicing could result in dan...

Page 41: ...s valve the control will delay 30 seconds before switching the fan to Heat speed W signal removed from EFT The gas valve de energizes and the main burners go out The inducer runs at its present speed...

Page 42: ...recycle count exceeded Last failure was Limit Circuit Opened During Run 7 Flashes Soft Lockout Due to Limit Trips Taking Longer than 2 minutes to Reset Auto Reset After 1 Hour if Call for Heat Still...

Page 43: ...CIRCHLAT_NG BLOWER OFF AFTER DELAY I WA FOR NEXT CALL FOR HEAT I L l I WAITFOR PRESSURESWITCHESTOOPEN _1_ COMBUSTIONBLOWERDE ENERGIZED _ FIVEMINUTEWAITPERIOD I L THREE SECOND FLAME FAILURERECYCLE DELA...

Page 44: ...heat speed after the ON delay Soft Lockout Failed to light pilot during 90 sec trial for ignition Combustion air blower is de energized Circulating blower is de energized after the OFF delay After 5...

Page 45: ...irectly above each other standard vent terminals 1 2 3 Determine termination locations based on clearances spe cified in following steps and as shown in Figure 7 Figure 45 through Figure 50 The vent t...

Page 46: ...ed to 60 max or shortened by cutting the pipes to 12 rain Dimension A will change ac cording to D dimension See Figure 47 Concentric Vent Roof Installation Vent Maintain 12 min clearance above highest...

Page 47: ...A field supplied stainless steel screw may be used to secure the rain cap to the pipe instead of cementing when field disassembly is desired for cleaning See Figure 48 Rain Cap to Vent Pipe Assembly 2...

Page 48: ...ntric fitting and the large pipe assembly Ensure that the small diameter pipe is bottomed out and securely cemented in the Y concentric fitting 9 Cement the furnace combustion air and vent pipes to th...

Page 49: ...Pipe N9MP2050B12B1 N9MP2075B12B1 N9MP2080F16B1 N9MP2100F14B1 N9MP2100J20B1 N9MP2125J20B1 or Dual Certified 9MPD050F12B1 9MPD075F12B1 9MPD080J16B1 9M PD100J14B1 9MPD100J20B1 9MPD125L20B1 Denotes Brand...

Page 50: ...er Switch Pressure Open WC Transition Switch Pressure Close WC Transition Switch Pressure Open WC Long Vent Kit Part No Pressure Switch Part No Blower Switch Pressure Close WC Blower Switch Pressure O...

Page 51: ...t Part No Pressure Switch Part No Blower Switch Pressure Close WC Blower Switch Pressure Open WC Transition Switch Pressure Close WC Transition Switch Pressure Open WC High Altitude Long Vent Kit Part...

Page 52: ...Switch Pressure Open WC Long Vent Kit Part No Pressure Switch Part No Blower Switch Pressure Close WC Blower Switch Pressure Open WC Transition Switch Pressure Close WC Transition Switch Pressure Ope...

Page 53: ...08 909 1161 0 8 528 827 1058 0 9 733 932 1 0 624 778 For 080 Models 4 Ton 19 22314 Units Speed Low Med L Med H Hi Tap 0 1 823 1109 1527 1850 0 2 795 1087 1482 1791 0 3 747 1056 1426 1720 __ 0 4 677 10...

Page 54: ..._L_ OK_ NOTE 1 MOST VOLT METERS WILL READ 13 16 VOLTS TO LINE VOLTAGE FACTORY BROWN BR CHwASSIHSIOTNHBOTHSTIID ESDOFcAvN OPEANLtMITcOLRTPRESSURE LINE VOLTAGE FIELD oGRRAE_NE 0G 2 FACTORY CONNECTED WH...

Page 55: ...AA YY b LL 12 15 16 GG EE FF CC 18 HH 20 OO_ UU VV H SS_ MM B Y X M KK MM PP 25 23 95...

Page 56: ...1 1 6 Transformer 1012722 1 1 1 1 1 1 1 1 1 1 1 1 7 Capacitor 10Mfd 370V 1171729 1 1 1 1 7 SMfd 370V 1171728 1 1 1 1 40Mfd 370V 1171982 1 1 1 1 8 Control FanTimer 1014460 1 1 1 1 1 1 1 1 1 1 1 1 9 Swi...

Page 57: ...1012957 1012958 1012959 1012602 1 1012603 1012604 1171983 1 1171984 1171985 1172004 1172005 1172006 1012972 1 1012888 721020013 1 721020008 1012328 2 1013684 1 1013685 1013686 1013687 1013688 1014239...

Page 58: ...r 12B 12B 16B 14B 20B 20B 12B 12B 16B 14B 20B 20B 1012542 2 2 1012543 2 2 1012544 2 2 2 2 2 2 1012545 2 2 1012350 1 1 1 1 1 1 1 1 1 1 1 1 1012349 1 1 1 1 1 1 1 1 1 1 1 1 1013077 1 1 1012832 1 1 1 1 1...

Page 59: ...1 Tube Releif Ext 1009238 1 1 1 1 1 1 1 1 1 1 1 Connector ReleifTube 1171998 1 1 1 1 1 1 1 1 1 1 1 Plate Cover 1171999 1 1 1 1 1 1 1 1 1 1 1 Gasket CoverPlate 1172000 1 1 1 1 1 1 1 1 1 1 1 Cap DrainTe...

Page 60: ...Igniter SensorHSP 15 Orifice Burner 42 Nat 44 Nat 16 Switch Limit Relleut 17 BurnerAssembly 18 Switch Limit Main 19 Orifice Pilot 018 1012850 1012854 1012858 1012862 1013762 1013763 1013765 1013767 11...

Page 61: ...Clamp Capacitor TransitionAssembly Gasket Blower Board Insulating Box Collector Gasket Transition U V Gasket Collector Box Partition Frt Ht Exchanger W Gasket Attachment Plate 44001 102004 1012866 101...

Page 62: ...1012350 1012349 1012832 1013077 1012834 1010901 1012276 1012277 1012278 1012279 1012334 1012335 1012336 1012338 1012339 1012340 1013702 1013703 1013704 1013677 1012532 1013677 1009238 10171917 1013235...

Page 63: ...Cover Gasket Cover Plate Cap DrainTee Clamp TeeCap InstallationManual User sManual Part Number 1171916 1171991 1171992 1171993 1171994 1171995 1171996 1171997 1009238 1171998 1171999 1172000 1172001 1...

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