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6

•  Furnace doors must be in place on the furnace while 

the furnace is operating in any mode.

Damage or repairs due to failure to comply with these re-

quirements are not covered under the warranty.

NOTE: The Commonwealth of Massachusetts re

-

quires that the following additional requirements 

must also be met:

•  Gas furnaces must be installed by a licensed plumber 

or gas fitter.

•  A T-handle gas cock must be used.

•  If the unit is to be installed in an attic, the passageway 

to and the service area around the unit must have 

flooring.

WARNING

To prevent property damage, personal injury or death due to 

fire, do not install the furnace in a mobile home, trailer, or 

recreational vehicle.

To ensure proper furnace operation, install, operate and 

maintain the furnace in accordance with these installa-

tion and operation instructions, all local building codes 

and ordinances.

 In their absence, follow the latest edition of 

the National Fuel Gas Code (NFPA 54/ANSI Z223.1), and/or 

CAN/CSA B149 Installation Codes, local plumbing or waste 

water codes, and other applicable codes.

A copy of the National Fuel Gas Code (NFPA 54/ANSI 

Z223.1) can be obtained from any of the following:

American National Standards Institute

25 West 43rd Street, 4th Floor

New York, NY 10036

National Fire Protection Association

1 Batterymarch Park

Quincy, MA  02169

CSA International

8501 East Pleasant Valley

Cleveland, OH 44131

The rated heating capacity of the furnace should be greater 

than or equal to the total heat loss of the area to be heat-

ed.  The total heat loss should be calculated by an approved 

method or in accordance with “ASHRAE Guide” or “Manual 

J-Load Calculations” published by the Air Conditioning Con-

tractors of America.

In the USA, this furnace MUST be installed in accordance 

with the latest edition of the ANSI  Z223.1 booklet entitled 

“National Fuel Gas Code” (NFPA 54), and the requirements 

or codes of the local utility or other authority having jurisdic-

tion.  Additional helpful publications available from the NFPA 

are, NFPA 90A - Installation of Air Conditioning and Ventilat-

ing System and NFPA 90B - Warm Air Heating and Air Con

-

ditioning System.

All venting shall be in accordance with the National Fuel Gas 

Code, ANSI Z223.1, or applicable local building and/or air 

conditioning codes. 

NOTE: Furnaces with NOx screens meet the Califor

-

nia NOx emission standards and California seasonal 

efficiency standards. ANNUAL inspections of the fur

-

nace and its vent system is strongly recommended.

LOCATION REQUIREMENTS AND 

CONSIDERATIONS

*MES80  models  are  approved  for  up  flow  and  horizontal 

(left or right side down) installation. *CES80 models are ap-

proved for down flow and horizontal (left or right side down) 

installation.

WARNING

To prevent possible equipment damage, property damage, 

personal injury or death, the following bullet points must be 

observed when installing this unit.

Follow the instructions listed below when selecting a furnace 

location. Refer also to the guidelines provided in

 Combustion 

and Ventilation Air Requirements.

•  Centrally locate the furnace with respect to the pro-

posed or existing air distribution system.

•  Ensure the temperature of the return air entering the 

furnace is between 55°F and 100°F when the furnace 

is heating.

•  If the furnace is installed in an application where the 

typical operating sound level of a furnace is deemed 

objectionable, an optional sound reduction kit is avail-

able. Consult your local distributor for more details.

•  Provisions must be made for venting combustion prod-

ucts outdoors through a proper venting system. The 

length of flue pipe could be a limiting factor in locating 

the furnace. 

•  Ensure adequate combustion air is available for the 

furnace. Improper or insufficient combustion air can 

expose building occupants to gas combustion products 

that could include carbon monoxide. Refer to 

Combus

-

tion and Ventilation Air Requirements.

•  The furnace must be level. If the furnace is to be set 

on a floor that may become wet or damp at times, 

the furnace should be supported above the floor on a 

concrete base sized approximately 1-1/2” larger than 

the base of the furnace. 

• 

Ensure upflow or horizontal furnaces are not installed 

directly on carpeting, or any other combustible materi-

al. The only combustible material allowed is wood.

•  Exposure to contaminated combustion air will result in 

safety and performance-related problems. Do not in-

stall the furnace where the combustion air is exposed 

to the following substances:

Содержание Amana CES80 Series

Страница 1: ...ces However if there is a direct conflict between existing practices and the content of this manual the precautions listed here take precedence RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION NOTE Please...

Страница 2: ...he Return Air Ductwork 18 SEQUENCE OF OPERATION INTEGRATED IGNITION CONTROL 18 Power Up 18 Heating Mode 18 Cooling Mode 19 Fan Only Mode 19 START UP PROCEDURE AND ADJUSTMENT 19 Furnace Operation 19 Fu...

Страница 3: ...se conditions are listed in the PRODUCT APPLICATION section of this manual WARNING To prevent possible property damage personal injury or death due to electrical shock the furnace must be located to p...

Страница 4: ...a limiting factor in locating the furnace Shipping Inspection All units are securely packed in shipping containers tested according to International Safe Transit Association specifica tions The carton...

Страница 5: ...fied by a qualified person according to these installation instructions Copy of the inspection report issued by carrier s repre sentative at the time damage is reported to carrier The carrier is respo...

Страница 6: ...All venting shall be in accordance with the National Fuel Gas Code ANSI Z223 1 or applicable local building and or air conditioning codes NOTE Furnaces with NOx screens meet the Califor nia NOx emiss...

Страница 7: ...s deicing salts or chemicals carbon tetrachloride halogen type refrigerants cleaning solutions such as perchloroethylene printing inks paint removers varnishes hydrochloric acid cements and glues anti...

Страница 8: ...d will depend on the application and the clearanc es necessary Suspended Furnace Existing Furnace Removal NOTE When an existing furnace is removed from a venting system serving other appliances the ve...

Страница 9: ...inspection R gler le thermostat de mani re ce que l appareil fonctionne en continu 7 V rifier la pr sence de fuite au niveau de l ouverture du coupe tirage des appareils qui en sont dot s apr s 5 minu...

Страница 10: ...y NOTE The vertical height of the Category I venting system must be at least as great as the horizontal length of the venting system WARNING To prevent possible personal injury or death due to asphyxi...

Страница 11: ...ensation damage is best avoided by using masonry chimney as a pathway for properly sized metal liner or Type B metal vent 7 Remove the chimney transition bottom from the transi tion bottom kit 8 Insta...

Страница 12: ...nfigured for a right side electrical connection To make electrical connec tions through the opposite side of the furnace the junction box must be relocated to the left side prior to making elec trical...

Страница 13: ...RNING To prevent personal injury or death due to electric shock disconnect electrical power before installing or servicing this unit 1 Remove both doors from the furnace 2 Remove and save the screws h...

Страница 14: ...s used to share the call for fan operation between furnaces The duration of the pulse width determines the speed that the reading control will energize its blower motor CAUTION To prevent unreliable o...

Страница 15: ...R10 9 R20 9 R100 R 96 R14 3 R20 7 R213 R215 CR1 R1 96 1 C R 1 0 R57 R7 R35 1 R48 R9 4 R6 2 R2 9 R98 R173 R12 2 R139 CR27 CR4 R19 5 R82R1 7 C1 9 C21 R158 C2 3 C1 4 C3 7 C38 R50 C3 6 R164 R172 C31 CR9 3...

Страница 16: ...e resistant to the action of the fuel used Use ground joint unions Install a drip leg to trap dirt and moisture before it can enter the gas valve The drip leg must be a minimum of three inches long In...

Страница 17: ...confined space it is strongly recommended to contact a propane supplier to install a gas detecting warning device in case of a gas leak Since propane gas is heavier than air any leaking gas can settle...

Страница 18: ...the furnace casing and terminating outside the space containing the furnace Filters Read This Section Before Installing The Return Air Ductwork Filters must be used with this furnace Filters do not s...

Страница 19: ...d control module mon itors safety circuits continuously R and G thermostat contacts open completing the call for fan Circulator blower is de energized Electronic air clean er terminals are de energize...

Страница 20: ...repair leaks immediately 13 Turn ON electrical power and gas supply to the system 14 Turn valve switch ON position 8 Replace the door on the front of the furnace 9 Open the manual gas valve external...

Страница 21: ...ivide the number of seconds recorded in step 2 by two 4 Calculate the furnace input in BTUs per hour BTU hr Input equals the installation s gas heating value multiplied by a conversion factor hours to...

Страница 22: ...an the input indi cated on the unit rating plate 5 Turn ON gas and relight appliances turned off in step 1 Ensure all the appliances are functioning properly and that all pilot burners are operating T...

Страница 23: ...external static pressure exceeds the maximum listed on the furnace rating plate check for closed dampers registers undersized and or oversized poorly laid out duct work Digital Manometer Checking Stat...

Страница 24: ...10 K8 K6 K7 1 U1 DS1 OFF O N SW1 OFF ON SW2 1 2 3 4 SW3 CR25 CR29 CR30 CR32 CR17 CR1 1 CR1 0 CR1 2 CR4 0 CR15 CR13 CR7 CR3 CR35 CR19 CR18 CR26 CR34 CR2 1 CR33 Q10 Q12 Q14 Q6 CR4 CR1 CR6 CR9 CR14 CR16...

Страница 25: ...re Switches The pressure switches are normally open negative air pres sure activated switches They monitor the airflow combus tion air and flue products through the heat exchanger via pressure taps lo...

Страница 26: ...isconnect electrical power to the furnace BEFORE removing the filter or performing any other maintenance TROUBLESHOOTING Diagnostic Chart Refer to the troubleshooting chart in the Appendix for assis t...

Страница 27: ...htly orange tips They should not be yellow They should extend directly outward from the burner ports without curling downward floating or lifting off the ports Cleaning Qualified Servicer Only 1 Shut...

Страница 28: ...er Door Interlock Switch 15 Circulator Blower 16 Gas Line Entrance Alternate COMPONENT ID Pressure Switch Tubular Heat Exchanger Flue Pipe Connection Gas Line Entrance Alternate Induced Draft Blower C...

Страница 29: ...ed gas supply lazy burner flames improper gas pressure or restriction in flue and or improper induced draft blower performance Locate and correct gas interruption Replace or realign igniter Check flam...

Страница 30: ...heck burners for proper alignment Check flue for blockage proper length elbows and termination Correct as necessary Check rollout limit Replace if necessary Check induced draft blower for proper perfo...

Страница 31: ...rrect unit ground wire Replace bad integrated control module Turn power OFF prior to repair Replace igniter w proper replacement part Read precautions in Electrostatic Discharge Furnace not operating...

Страница 32: ...N A 1410 1400 1358 OFF ON 1820 N A 1769 N A 1726 N A 1685 N A 1642 N A 1603 1557 1521 DIP SWITCHES S2 1 S2 2 EXTERNAL STATIC PRESSURE INCHES WATER COLUMN 0 1 0 2 0 3 0 4 0 5 801005C 800403A 800603A 80...

Страница 33: ...82 229 197 ON ON ON 784 716 645 583 516 405 334 282 229 197 ON OFF OFF 1295 1252 1203 1153 1114 1071 1022 981 931 883 ON ON OFF 1401 1366 1320 1278 1236 1194 1153 1112 1070 1025 OFF ON OFF 1596 1553 1...

Страница 34: ...11 59 965 61 920 868 818 OFF OFF 743 N A 668 N A 599 N A 522 N A 432 N A 366 312 258 ON OFF 1408 42 1369 43 1319 45 1282 46 1242 48 1219 1193 1150 ON ON 1179 50 1123 53 1073 55 1025 58 972 61 949 924...

Страница 35: ...ON 1402 1358 1317 1274 1234 1195 1154 1113 1069 1033 OFF OFF 743 668 599 522 432 366 312 258 213 158 ON OFF 1408 1369 1319 1282 1242 1193 1150 1109 1069 1025 OFF ON 1574 1521 1481 1439 1398 1374 1335...

Страница 36: ...335 263 232 195 ON ON ON 752 678 608 547 474 403 335 263 232 195 ON OFF OFF 1330 1280 1229 1187 1146 1103 1061 1018 977 936 ON ON OFF 1155 1100 1048 1002 952 907 861 816 789 741 OFF ON OFF 1418 1376...

Страница 37: ...652 466 499 428 346 294 246 202 OFF ON ON 822 754 652 466 499 428 346 294 246 202 ON OFF ON 822 754 652 466 499 428 346 294 246 202 ON ON ON 822 754 652 466 499 428 346 294 246 202 ON OFF OFF 1352 12...

Страница 38: ...agram on the unit for the most up to date wiring MES80 CES80 WIRING DIAGRAM HIGH VOLTAGE D ISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT M ULTIPLE POWER SOURCES MAY BE PRESENT F AILURE...

Страница 39: ...se DB F Delta T Difference between Supply and Return Temperatures DB F GAS PRESSURES Gas Inlet Pressure IN W C Gas Manifold Pressure Low Fire IN W C Gas Manifold Pressure High Fire IN W C Gas Type NG...

Страница 40: ...register their product does not diminsh their warranty rights For Product Registration please register by following this link Goodman Brand Products https www goodmanmfg com product registration Amana...

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