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11

must be lined with B vent or a listed insulated flexible metal 

vent. Insulation for the flexible vent pipe must be an encap

-

sulated fiberglass sleeve recommended by the flexible vent 

pipe manufacturer. Insulation will need to be added to the 

flexible liner if:

•  It is required by the liner manufacturer’s Instructions.

•  The previous liner was properly sized and installed,   

and suffered from condensation damage.

A listed uninsulated flexible metal vent liner may be used in 

an exterior tile lined chimney that is sealed and capped.

Poured insulation, vermiculite or other materials shall not be 

used.

For  sizing  of  flexible  liners,  see  the  tables  in  the  National 

Fuel Gas Code NFPA 54/ANSI Z223.1 - latest edition and 

in the National Standard of Canada, CAN/CSA B149.1 and 

CAN/CSA B149.2 – latest editions and amendments.

If a B vent liner is to be used, it must be supported adequate

-

ly. Supports (such as fire stops or thimbles) must be used 

to  prevent  the  B  vent  from  coming  into  direct  contact  with 

the tile liner or chimney walls. Direct contact would result in 

higher heat loss, with an increased possibility of poor venting 

system performance.

It is not acceptable to vent one appliance inside the B vent 

and other appliances outside. The excess space between the 

B vent and the chimney walls must be covered at the top of 

the chimney by a weatherproof, corrosion resistant flashing.

The B vent shall then be topped with a listed vent cap. 

WARNING

Possibility of property damage, personal injury or death 

damaging condensation can occur inside masonry chimneys 

when a single fan-assisted Category I appliance (80% AFUE 

Furnace) is vented without adequate dilution air. Do not 

connect an 80% furnace to a masonry chimney unless the 

furnace is common vented with a draft hood equipped 

appliance or the chimney is lined with a metal liner or Type 

B metal vent. All installations using masonry chimneys 

must be sized in accordance with the appropriate venting 

tables. If an 80% furnace is common vented with a draft hood 

equipped appliance, the potential for condensation damage 

may still exist with the extremely cold conditions, long vent 

connectors, exterior chimneys, or any combination of these 

conditions. The risk of condensation damage is best avoided 

by using masonry chimney as a pathway for properly sized 

metal liner or Type B metal vent. 

7.  Remove the chimney transition bottom from the transi-

tion bottom kit.

8.  Install the chimney top with the four screws retained 

from step 6 onto the new chimney transition bottom 

from the transition bottom kit.

9.  Remove the induced draft blower and install the new  

chimney assembly to it using the three screws retained 

from step 5.

10. Rotate the induced draft blower 90 degrees to the 

right, feed the flue pipe through the round cutout from 

the outside of the wrapper, and fit onto the chimney 

top assembly. Secure the pipe to the chimney top 

from the front, top, and bottom using (3) screws and 

rotating the induced draft blower to properly orient the 

assembly. 

NOTE: 

If the pipe section is less than 18”, 

then attach it directly to the chimney top on 3 sides 

and feed it through the round cutout from the inside of 

the wrapper.

11.  Reattach the induced draft blower using the (4) screws 

retained from step 3. Ensure the gasket located 

between the induced draft blower and collector box is 

rotated accordingly.

12. Reconnect the induced draft blower power leads. 

13. 

Reconnect the remaining flue pipe, and the pressure 

switch tubing. Ensure that all wires and the pressure 

switch tubing is at least one inch from the flue pipe, or 

any other hot surface.

14. Restore power to furnace.

NOTE:

 In a horizontal installation the air conditioning 

coil must be adequately supported by proper brackets 

and supports. Inadequate coil support can result in 

furnace cabinet distortion and air leakage.

Counterflow units 

are shipped with the induced draft blow-

er discharging from the top of the furnace. (“Top” as viewed 

for a counterflow installation.) 

Vent the furnace in accordance with the National Fuel Gas 

Code NFPA54/ANSI Z223.1-latest edition. 

WARNING

Never allow the products of combustion, including carbon 

monoxide, to enter the return ductwork or circulation air 

supply.

MASONRY CHIMNEYS

An  exterior  masonry  chimney  is  defined  as  a  “Masonry” 

chimney exposed to the outdoors on one or more sides be-

low the roof line.

  

Masonry chimneys used to vent Category I central furnac-

es must be either tile-lined or lined with a listed metal liner 

listed for venting a Category 1 appliance. Unlined masonry 

chimneys are prohibited and must not be used to vent this 

appliance. An exterior masonry chimney that is not tile-lined 

Содержание Amana CES80 Series

Страница 1: ...ces However if there is a direct conflict between existing practices and the content of this manual the precautions listed here take precedence RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION NOTE Please...

Страница 2: ...he Return Air Ductwork 18 SEQUENCE OF OPERATION INTEGRATED IGNITION CONTROL 18 Power Up 18 Heating Mode 18 Cooling Mode 19 Fan Only Mode 19 START UP PROCEDURE AND ADJUSTMENT 19 Furnace Operation 19 Fu...

Страница 3: ...se conditions are listed in the PRODUCT APPLICATION section of this manual WARNING To prevent possible property damage personal injury or death due to electrical shock the furnace must be located to p...

Страница 4: ...a limiting factor in locating the furnace Shipping Inspection All units are securely packed in shipping containers tested according to International Safe Transit Association specifica tions The carton...

Страница 5: ...fied by a qualified person according to these installation instructions Copy of the inspection report issued by carrier s repre sentative at the time damage is reported to carrier The carrier is respo...

Страница 6: ...All venting shall be in accordance with the National Fuel Gas Code ANSI Z223 1 or applicable local building and or air conditioning codes NOTE Furnaces with NOx screens meet the Califor nia NOx emiss...

Страница 7: ...s deicing salts or chemicals carbon tetrachloride halogen type refrigerants cleaning solutions such as perchloroethylene printing inks paint removers varnishes hydrochloric acid cements and glues anti...

Страница 8: ...d will depend on the application and the clearanc es necessary Suspended Furnace Existing Furnace Removal NOTE When an existing furnace is removed from a venting system serving other appliances the ve...

Страница 9: ...inspection R gler le thermostat de mani re ce que l appareil fonctionne en continu 7 V rifier la pr sence de fuite au niveau de l ouverture du coupe tirage des appareils qui en sont dot s apr s 5 minu...

Страница 10: ...y NOTE The vertical height of the Category I venting system must be at least as great as the horizontal length of the venting system WARNING To prevent possible personal injury or death due to asphyxi...

Страница 11: ...ensation damage is best avoided by using masonry chimney as a pathway for properly sized metal liner or Type B metal vent 7 Remove the chimney transition bottom from the transi tion bottom kit 8 Insta...

Страница 12: ...nfigured for a right side electrical connection To make electrical connec tions through the opposite side of the furnace the junction box must be relocated to the left side prior to making elec trical...

Страница 13: ...RNING To prevent personal injury or death due to electric shock disconnect electrical power before installing or servicing this unit 1 Remove both doors from the furnace 2 Remove and save the screws h...

Страница 14: ...s used to share the call for fan operation between furnaces The duration of the pulse width determines the speed that the reading control will energize its blower motor CAUTION To prevent unreliable o...

Страница 15: ...R10 9 R20 9 R100 R 96 R14 3 R20 7 R213 R215 CR1 R1 96 1 C R 1 0 R57 R7 R35 1 R48 R9 4 R6 2 R2 9 R98 R173 R12 2 R139 CR27 CR4 R19 5 R82R1 7 C1 9 C21 R158 C2 3 C1 4 C3 7 C38 R50 C3 6 R164 R172 C31 CR9 3...

Страница 16: ...e resistant to the action of the fuel used Use ground joint unions Install a drip leg to trap dirt and moisture before it can enter the gas valve The drip leg must be a minimum of three inches long In...

Страница 17: ...confined space it is strongly recommended to contact a propane supplier to install a gas detecting warning device in case of a gas leak Since propane gas is heavier than air any leaking gas can settle...

Страница 18: ...the furnace casing and terminating outside the space containing the furnace Filters Read This Section Before Installing The Return Air Ductwork Filters must be used with this furnace Filters do not s...

Страница 19: ...d control module mon itors safety circuits continuously R and G thermostat contacts open completing the call for fan Circulator blower is de energized Electronic air clean er terminals are de energize...

Страница 20: ...repair leaks immediately 13 Turn ON electrical power and gas supply to the system 14 Turn valve switch ON position 8 Replace the door on the front of the furnace 9 Open the manual gas valve external...

Страница 21: ...ivide the number of seconds recorded in step 2 by two 4 Calculate the furnace input in BTUs per hour BTU hr Input equals the installation s gas heating value multiplied by a conversion factor hours to...

Страница 22: ...an the input indi cated on the unit rating plate 5 Turn ON gas and relight appliances turned off in step 1 Ensure all the appliances are functioning properly and that all pilot burners are operating T...

Страница 23: ...external static pressure exceeds the maximum listed on the furnace rating plate check for closed dampers registers undersized and or oversized poorly laid out duct work Digital Manometer Checking Stat...

Страница 24: ...10 K8 K6 K7 1 U1 DS1 OFF O N SW1 OFF ON SW2 1 2 3 4 SW3 CR25 CR29 CR30 CR32 CR17 CR1 1 CR1 0 CR1 2 CR4 0 CR15 CR13 CR7 CR3 CR35 CR19 CR18 CR26 CR34 CR2 1 CR33 Q10 Q12 Q14 Q6 CR4 CR1 CR6 CR9 CR14 CR16...

Страница 25: ...re Switches The pressure switches are normally open negative air pres sure activated switches They monitor the airflow combus tion air and flue products through the heat exchanger via pressure taps lo...

Страница 26: ...isconnect electrical power to the furnace BEFORE removing the filter or performing any other maintenance TROUBLESHOOTING Diagnostic Chart Refer to the troubleshooting chart in the Appendix for assis t...

Страница 27: ...htly orange tips They should not be yellow They should extend directly outward from the burner ports without curling downward floating or lifting off the ports Cleaning Qualified Servicer Only 1 Shut...

Страница 28: ...er Door Interlock Switch 15 Circulator Blower 16 Gas Line Entrance Alternate COMPONENT ID Pressure Switch Tubular Heat Exchanger Flue Pipe Connection Gas Line Entrance Alternate Induced Draft Blower C...

Страница 29: ...ed gas supply lazy burner flames improper gas pressure or restriction in flue and or improper induced draft blower performance Locate and correct gas interruption Replace or realign igniter Check flam...

Страница 30: ...heck burners for proper alignment Check flue for blockage proper length elbows and termination Correct as necessary Check rollout limit Replace if necessary Check induced draft blower for proper perfo...

Страница 31: ...rrect unit ground wire Replace bad integrated control module Turn power OFF prior to repair Replace igniter w proper replacement part Read precautions in Electrostatic Discharge Furnace not operating...

Страница 32: ...N A 1410 1400 1358 OFF ON 1820 N A 1769 N A 1726 N A 1685 N A 1642 N A 1603 1557 1521 DIP SWITCHES S2 1 S2 2 EXTERNAL STATIC PRESSURE INCHES WATER COLUMN 0 1 0 2 0 3 0 4 0 5 801005C 800403A 800603A 80...

Страница 33: ...82 229 197 ON ON ON 784 716 645 583 516 405 334 282 229 197 ON OFF OFF 1295 1252 1203 1153 1114 1071 1022 981 931 883 ON ON OFF 1401 1366 1320 1278 1236 1194 1153 1112 1070 1025 OFF ON OFF 1596 1553 1...

Страница 34: ...11 59 965 61 920 868 818 OFF OFF 743 N A 668 N A 599 N A 522 N A 432 N A 366 312 258 ON OFF 1408 42 1369 43 1319 45 1282 46 1242 48 1219 1193 1150 ON ON 1179 50 1123 53 1073 55 1025 58 972 61 949 924...

Страница 35: ...ON 1402 1358 1317 1274 1234 1195 1154 1113 1069 1033 OFF OFF 743 668 599 522 432 366 312 258 213 158 ON OFF 1408 1369 1319 1282 1242 1193 1150 1109 1069 1025 OFF ON 1574 1521 1481 1439 1398 1374 1335...

Страница 36: ...335 263 232 195 ON ON ON 752 678 608 547 474 403 335 263 232 195 ON OFF OFF 1330 1280 1229 1187 1146 1103 1061 1018 977 936 ON ON OFF 1155 1100 1048 1002 952 907 861 816 789 741 OFF ON OFF 1418 1376...

Страница 37: ...652 466 499 428 346 294 246 202 OFF ON ON 822 754 652 466 499 428 346 294 246 202 ON OFF ON 822 754 652 466 499 428 346 294 246 202 ON ON ON 822 754 652 466 499 428 346 294 246 202 ON OFF OFF 1352 12...

Страница 38: ...agram on the unit for the most up to date wiring MES80 CES80 WIRING DIAGRAM HIGH VOLTAGE D ISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT M ULTIPLE POWER SOURCES MAY BE PRESENT F AILURE...

Страница 39: ...se DB F Delta T Difference between Supply and Return Temperatures DB F GAS PRESSURES Gas Inlet Pressure IN W C Gas Manifold Pressure Low Fire IN W C Gas Manifold Pressure High Fire IN W C Gas Type NG...

Страница 40: ...register their product does not diminsh their warranty rights For Product Registration please register by following this link Goodman Brand Products https www goodmanmfg com product registration Amana...

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