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31

a local propane gas supplier about installing a gas detecting 

warning system.  If the presence of gas is suspected, follow 

the instructions listed in the 

Safety Considerations

 section 

of this manual.

All propane gas equipment must conform to the safety 

standards of the National Board of Fire Underwriters, NBFU 

Manual 58.

For satisfactory operation, propane gas pressure must be 

10”  WC  at  the  furnace  manifold  with  all  gas  appli ances 

in operation. Maintaining proper gas pressure depends on 

three main factors:

1.  Vaporization rate, depending on temperature of the 

liquid, and “wetted surface” area of the con tainer 

or containers.

2.  Proper pressure regulation. (Two-stage regulation is 

recommended for both cost and efficiency).

3.  Pressure drop in lines between regulators, and 

between second stage regulator and the appliance. 

Pipe size will depend on length of pipe run and total 

load of all appliances.

Complete information regarding tank sizing for vaporiza tion, 

recommended regulator settings, and pipe sizing is available 

from most regulator manufacturers and propane gas suppliers.

Since propane gas will quickly dissolve white lead and most stan-

dard com mercial compounds, special pipe dope must be used. 

Always use a pipe thread sealant approved for all gases.

Refer to the this illustration for typical propane gas instal-

lations and piping.

200 PSIG

Maximum

5 to 15 PSIG

(20 PSIG Max.)

Continuous

11" W.C.

Second Stage

Regulator

First Stage

Regulator

Propane Gas Installation (Typ.)

Figure 35

Circulating Air & Filters

Duct work - Air Flow

Duct systems and register sizes must be properly designed for 

the CFM and external static pressure rat ing of the furnace. 

Design the ductwork in accor dance with the recommended 

methods of  “Air Conditioning Contractors of America” Manual D.

Install the duct system in accordance with Standards of the 

National Board of Fire Underwriters for the Installation of 

Air Conditioning, Warm Air Heating and Ventilating Systems. 

Pamphlets No. 90A and 90B.

A closed return duct system must be used, with the return 

duct connected to the furnace. 

NOTE:

   Ductwork must 

never be attached to the back of the furnace.

 

 For upflow 

installations requiring 1800 CFM or more, use either two 

side returns or bottom return or a combination of side /

bottom. Flexible joints may be used for supply and return 

con nections to reduce noise transmission. To prevent the 

blower from inter fering with combustion air or draft when a 

central return is used, a connecting duct must be installed 

between the unit and the utility room wall.  Never use a 

room, closet, or alcove as a return air chamber.

Checking Duct Static

Refer to your furnace rating plate for the maximum ESP 

(external duct static) rating.

N

EVER

 

ALLOW

 

THE

 

PRODUCTS

 

OF

 

COMBUSTION

INCLUDING

 

CARBON

 

MONOXIDE

TO

 

ENTER

 

THE

 

RETURN

 

DUCT

 

WORK

 

OR

 

CIRCULATION

 

AIR

 

SUPPLY

.

WARNING

Total external static refers to everything external to the 

furnace cabinet. Cooling coils, filters, ducts, grilles, regis

-

ters must all be considered when reading your total exter-

nal static pressure. The supply duct pressure must be read 

between the furnace and the cooling coil. 

This reading is usually taken by removing the “A” shaped 

block  off  plate  from  the  end  on  the  coil;  drilling  a  test 

hole in it and reinstalling the block off plate. Take a duct 

static reading at the test hole. Tape up the test hole after 

your test is complete. The negative pressure must be read 

between the filter and the furnace blower. 

Too much external static pressure will result in insufficient 

air that can cause excessive temperature rise. This can 

cause limit switch tripping and heat exchanger failure.

To determine total external duct static pressure, proceed 

as follows;

1.  With clean filters in the furnace, use a draft gauge (in

-

clined manometer) to measure the static pressure of 

the return duct at the inlet of the furnace. (Negative 

Pressure)

2.  Measure the static pressure of the supply duct. (Positive 

Pressure)

3.  The difference between the two numbers is .4” w.c.

Example:
static reading from return duct = -.1” w.c.
static reading from supply duct = .3” w.c.
total external static pressure on this system = .4” w.c.

NOTE:  

Both readings may be taken simultaneously and read 

directly on the manometer if so desired. If an air conditioner 

coil or Electronic Air Cleaner is used in conjunction with the 

furnace, the readings must also include theses components, 

as shown in the following drawing.

4.  Consult proper tables for the quantity of air.

Содержание Amana CEC96 Series

Страница 1: ...there is a direct conflict between existing practices and the content of this manual the precautions listed here take precedence RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION NOTE Please contact your d...

Страница 2: ...ed Horizontally with Left Side Down 23 ELECTRICAL CONNECTIONS 24 Wiring Harness 24 115 Volt Line Connections 24 Junction Box Relocation 25 24 Volt Thermostat Wiring 25 Single Stage Heating Thermostat...

Страница 3: ...s manual Always install a furnace to operate within the furnace s intended temperature rise range with a duct system which has external static pressure within the allowable range as specified on the f...

Страница 4: ...mage and for a thorough investigation of each claim The distributor or manufacturer will not accept claims from dealers for transportation damage SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHU...

Страница 5: ...entos cuartos de servicio B10259 216 El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del apa...

Страница 6: ...of the area to be heated The total heat loss should be calculated by an approved meth od or in accordance with ASHRAE Guide or Manual J Load Calculations published by the Air Conditioning Contractors...

Страница 7: ...e furnace so that the burners and ignition source are located not less than 18 inches 457 mm above the floor Protect the furnace from physical damage by vehicles If the furnace is installed horizontal...

Страница 8: ...12 inches of the bottom of the confined space In a typical construction the clearance between the door and door frame is usually adequate to satisfy this ventilation requirement CARBON MONOXIDE POISO...

Страница 9: ...ilateurs les registres de foyer et tous les autres appareils de combustion aliment s au gaz doivent tre remis dans leur tat initial AVERTISSEMENT Existing Furnace Removal NOTE When an existing furnace...

Страница 10: ...ors and windows These changes have helped in reducing heating cooling costs but have created a problem supplying combustion and ventilation air for gas fired and other fuel burning appliances Applianc...

Страница 11: ...nally the appropriate downward piping slope must be maintained from the drain trap to the drain location Refer to Condensate Drain Trap and Lines for further details If the drain trap and drain line w...

Страница 12: ...ed vent and combustion air materials for instal lations in the U S A and Canada Manufacturers Installation instructions for these products must be followed These products have specific instructions fo...

Страница 13: ...ce The length diameter and number of elbows of the vent flue pipe and combustion air pipe when applicable affects the performance of the furnace and must be carefully sized All piping must be installe...

Страница 14: ...rmination of a direct vent application should not terminate in an area which is frequently dusty or dirty NOTE In Canada the current edition of CAN CSA B149 1 15 takes precedence over the preceding te...

Страница 15: ...upling by using a take apart rubber coupling supplied with the furnace or a plastic coupling Also the intake coupling may be inverted to allow the intake pipe to be glued directly to it After invertin...

Страница 16: ...CN MEC961005CN CEC960403BN CEC960603BN CEC960803BN CEC961005CN MEC960603BN add 45 of 2 pipe for upflow 2 5 pipe may be used instead of 2 pipe For installations at or above 7 000 altitude use 3 venting...

Страница 17: ...4 per foot min slope to furnace 6 Max Floor Basement Crawlspace DOWN VENTING UPFLOW MODEL FURNACES ONLY All piping and fittings must be joined per material manufacturers specifications to prevent sep...

Страница 18: ...Pipe and Combustion Air Pipe Termination Locations for details concerning location restrictions The penetration of the vent through the roof must be sealed tight with proper flashing such as is used...

Страница 19: ...nate Vent Termination Above Anticipated Snow Level Dual Pipe Figure 17 Vent Flue and Combustion Air Pipe Terminations The vent flue and combustion air pipes may terminate vertical ly as through a roof...

Страница 20: ...ween furnace and drain location must maintain a 1 4 inch per foot downward slope toward the drain Do not trap the drain line in any other location than at the drain trap supplied with the furnace If t...

Страница 21: ...the right or left side of the furnace cabinet Both sides of the cabinet have two 875 diameter holes which can be used interchangeably for drain and low voltage wiring purposes If a higher drain exit i...

Страница 22: ...abinet drain hole nearest the top Secure it to the barbed fitting in the elbow with a red clamp 6 For models DM96VE0303AN DM96VE0403AN and DM 96VE0603AN locate the hose 2 factory installed and cut 1 5...

Страница 23: ...ose 11 Figure 24 Upflow Model Installed Horizontally with Left Side Down Alternate Also see Front Cover Pressure Swith Tube Location on page 9 1 Draining the RF000142 Coupling Locate hose 2 fac tory i...

Страница 24: ...of furnace trap Figure 27 Counterflow Model Installed Horizontally with Right Side Down See Figure 28 Minimum 5 1 2 clearance is required for the drain trap beneath the furnace NOTE For horizontal ins...

Страница 25: ...installed 7 Draining the Vent Elbow Remove rubber plug from vent drain elbow side port 8 The unused vent drain elbow drip leg port must be plugged to prevent flue gases from escaping Insert rubber plu...

Страница 26: ...ade through either the right or left side panel The furnace is shipped configured for a left side electrical connection with the junction box located inside the burner compartment To make electrical c...

Страница 27: ...be set at either a fixed 10 or 20 minute time delay or a load based variable time between 1 and 12 minutes AUTO mode If the AUTO mode is selected the control averages the cycle times of the previous t...

Страница 28: ...ature rating of 105 C All line voltage wire splices must be made inside the furnace junction box The integrated control module humidifier terminal HUM is energized with 115 volts whenever the induced...

Страница 29: ...hevalveisconfiguredfornaturalgas Thevalveisfieldconvert ible for use with propane gas by replacing the regulator spring with a propane gas spring from an appropriate manufacturer s propane gas convers...

Страница 30: ...For models with a hook shaped manifold a 2 long nipple is required A semi rigid connector to the gas piping can be used outside the cabinet per local codes From the elbow the length of pipe and the f...

Страница 31: ...the furnace For upflow installations requiring 1800 CFM or more use either two side returns or bottom return or a combination of side bottom Flexible joints may be used for supply and return con nect...

Страница 32: ...ensions Part Number Air Cleaner Family Side or bottom return 1200 CFM 16 in X 20 in x 5 AM11 1620 5 Side or bottom return 1600 CFM 16 in X 25 in x 5 AM11 1625 5 Side or bottom return 1600 CFM 20 in X...

Страница 33: ...owner Filters do not ship with this furnace but must be provided sized and installed externally by the installer Filters must comply with UL900 or CAN ULCS111 standards Damage or repairs due to the i...

Страница 34: ...furnace 3 Set the room thermostat to the lowest possible setting 4 Remove the burner compartment door NOTE This furnace is equipped with an ignition device which automatically lights the burner Do not...

Страница 35: ...Turn on power and close thermostat R and W1 contacts to provide a call for low stage heat 7 Measure the gas manifold pressure with burners firing Adjust manifold pressure using the Manifold Gas Pressu...

Страница 36: ...3 4 Heating CFM Switches Continuous Fan CFM Switches Thermostat Selection Switches 1 2 3 4 2 Stage Stat OFF OFF 1 Stg Stat 10 min delay ON OFF 1 Stg Stat 20 min delay ON ON Auto OFF ON 90 OFF OFF 120...

Страница 37: ...710 653 597 914 874 1070 1040 623 506 623 506 623 506 N A N A ON OFF ON G 451 393 343 293 N A N A ON ON ON G 451 393 343 293 N A N A OFF OFF OFF G 451 393 343 293 OFF OFF ON G 1005 975 942 915 883 84...

Страница 38: ...07 460 410 366 326 Y 1070 1040 1005 975 942 915 883 849 OFF ON OFF Ylo 914 874 841 805 772 732 696 657 Y 721 679 635 591 552 505 463 422 OFF OFF ON Ylo 914 874 841 805 772 732 696 657 Y 1191 1168 1135...

Страница 39: ...722 689 644 606 880 838 794 763 722 689 644 606 ON ON ON Ylo Y 697 654 600 557 ON OFF ON Ylo Y OFF ON ON Ylo 697 654 600 557 1330 1301 1274 1244 Y 880 838 794 763 722 689 644 606 1056 1026 991 961 92...

Страница 40: ...Static 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 Tstat Call CFM CFM CFM CFM CFM CFM CFM CFM OFF OFF OFF G 743 688 628 572 515 459 408 364 ON OFF OFF G 939 894 846 806 759 706 661 614 ON ON OFF G 1137 1096 1056...

Страница 41: ...7 0 8 Tstat Call CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM CFM CFM W1 947 39 899 41 842 44 786 47 730 51 666 610 557 W2 1163 45 1115 47 1065 50 1018 52 979 54 928 878 832 W1 782 47 629 N A 547...

Страница 42: ...Tstat Call CFM CFM CFM CFM CFM CFM CFM CFM OFF OFF OFF G 1221 1172 1128 1087 1049 1005 959 922 ON OFF OFF G 1311 1293 1249 1203 1172 1122 1088 1041 ON ON OFF G 750 644 569 507 442 388 328 288 OFF ON...

Страница 43: ...8 1337 1279 1218 1167 1112 1062 999 Y 1185 1121 1058 992 933 868 808 750 Ylo 1408 1337 1279 1218 1167 1112 1062 999 Y 1727 1691 1642 1600 1545 1504 1449 1410 Ylo 1185 1121 1058 992 933 868 808 750 Y 1...

Страница 44: ...CFM CFM CFM CFM CFM CFM CFM CFM OFF OFF OFF G 1522 1464 1402 1338 1280 1230 1167 1101 ON OFF OFF G 1861 1803 1749 1698 1653 1594 1549 1504 ON ON OFF G 1004 890 805 710 620 553 474 406 OFF ON OFF G 131...

Страница 45: ...OFF ON OFF OFF ON ON OFF OFF ON OFF PCBBF139 Static 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 Tstat Call CFM CFM CFM CFM CFM CFM CFM CFM OFF OFF OFF G 1300 1234 1175 1109 1052 992 928 866 ON OFF OFF G 1866 181...

Страница 46: ...0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 Tstat Call CFM CFM CFM CFM CFM CFM CFM CFM OFF OFF OFF G 1283 1219 1162 1109 1036 974 917 864 ON OFF OFF G 1811 1772 1733 1690 1644 1590 1551 1492 ON ON OFF G 1438 1366...

Страница 47: ...8 Tstat Call CFM CFM CFM CFM CFM CFM CFM CFM OFF OFF OFF G 1796 1753 1697 1645 1589 1536 1478 1425 ON OFF OFF G 2211 2162 2122 2076 2029 1986 1964 1942 ON ON OFF G 1106 1017 946 855 764 681 605 550 OF...

Страница 48: ...gas supply to all other gas burning appliances except the furnace 2 While the furnace is operating at high fire rate time and record one complete revolution of the gas meter dial measuring the smalle...

Страница 49: ...dule The microcomputer runs its self check routine The Amber LED will display a slow flash signaling normal heat operation The control module checks the high limit and or auxiliary limit switch es for...

Страница 50: ...eatexchangerand orblockedcondensatedrainconditions Flame Sensor The flame sensor is a probe mounted to the burner manifold assembly which uses the principle of flame rectification to determine the pre...

Страница 51: ...five times within a single call for heat the furnace will go into lockout for one hour The RED LED will display a FOUR flash code during this time The control board can be reset by cycling 115 volt po...

Страница 52: ...least recent fault Resetting From Lockout Furnace lockout results when a furnace is unable to achieve ignition after three attempts during a single call for heat It is characterized by a non functioni...

Страница 53: ...TABLE OR SPECIFICATION SHEET APPLICABLE TO YOUR MODEL CAUTION Filter Removal Depending on the installation differing filter arrangements can be applied Filters can be installed in either the central r...

Страница 54: ...eaned by a qualified servicer using steel wool Flue Passages Qualified Servicer Only The heat exchanger flue passageways should be inspected at the beginning of each heating season Before Leaving an I...

Страница 55: ...ore proceeding with work Furnace does not operate three Amber flashes on control board None Three repeating flashes None W2 call present without W1 Faulty thermostat or thermostat wiring or improperly...

Страница 56: ...with repairs Furnace does not operate nine Red flashes on control board None None Nine repeating flashes Improper grounding or reverse polarity 115 volt hot neutral supply to furnace reversed hot wir...

Страница 57: ...PRESSURE HIGH FIRE PROT DEVICE INTEGRATED CONTROL PK PU PLUG CONNECTION 2 4 BK C DOOR OPEN OPEN WHEN DOOR SWITCH COMPARTMENT BLOWER SWITCH TEMP GND 1 BLOWER CIRCULATOR JUNCTION OR 40 VA 60 HZ DISCONN...

Страница 58: ...e no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment...

Страница 59: ...59 This Page Intentionally Left Blank...

Страница 60: ...hat failure by California and Quebec residents to register their product does not diminish their warranty rights For Product Registration please register as follows Goodman Brand products https www go...

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