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57

HI

G

H V

O

LT

AG

E!

D

is

conne

ct

 A

LL

 pow

er

 be

for

ser

vi

ci

ng 

or

 ins

ta

lli

ng 

thi

uni

t. 

M

ul

tipl

e

pow

er

 sour

ce

s m

ay 

be

 pr

es

ent

. Fa

ilur

e t

o do s

m

ay

 ca

us

pr

ope

rt

y

da

m

age,

 p

er

sona

l i

nj

ur

or

 de

at

h.

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

W

iring

 D

iagram

GN

GND

COLOR CODES:

GN GREEN

RD RED

GY GRAY

PU PURPLE

PK PINK

BK BLACK

BL BLUE

WH WHITE

BR BROWN

YL YELLOW

OR ORANGE

GND

BK

RD

G

N

G

N

24

VA

C

11

5

VA

C

GND

G

R

D

BK

YLO Y W1 W2 R G C TWIN

N.E.C. CLASS 2 WIRE

0140F02347-A

BR

PK

GY

OR

G

N

BL

YL

S1

BK

H

U

M

X

-F

M

R

L1

C

IR

C

-H

E

A

C

-H

5

2

1

4

3

24 V 3 A

FUSE

NEUTRAL

DIAGNOSTIC

LED'S

5 C

IR

C

U

IT

 C

O

N

N

E

C

TO

R

10

6

3

4

5

2

7

11

1

12

8

9

FRONT COVER

PRESSURE

SWITCH

NO

C

FUSE 3 A

MICRO

TO

PS2 (2)

TR (9)

G

HI

C

TH (5)

24

V

 T

H

E

R

M

OS

TA

T C

O

N

N

E

CT

IO

N

S

   N

.E

.C

.C

LA

S

S

 2

 W

IR

E

VALVE

GAS

W2

TRANSFORMER

HLI (6)

Y2

Y1

HLO (11)

GND (4)

O

MVL (7)

NO

W1

C

R

CONTROLS

AUTO RESET AUXILIARY LIMIT

LIMIT CONTROLS

MANUAL RESET ROLLOUT

PRESS. SWTICH

HIGH FIRE

C

SWITCH

LOW FIRE PRESS

MVH (1)

DEHUM

GND

PS1 (12)

LIMIT CONTROL

AUTO RESET PRIMARY

24 VAC

NO

PM

MVC (8)

INTEGRATED CONTROL MODULE

C

BLWR

AIR

INDOOR

CIRCULATOR

R

TO

MICRO

TO

TO

+VDC

EAC

HUMIDIFIER

ID

NEUTRAL

WIRING TO UNIT

L

IN

TE

G

R

A

TE

D

C

O

N

TR

O

L M

O

D

U

LE

HOT SURFACE

GND

BLWR

NEUTRAL

WARNING:

GROUNDED.

OVERCURRENT PROTECTION DEVICE

MUST BE PROPERLY

SWITCH

NEUTRAL

ELECTRONIC

AIR

IGN

IND HI

DISCONNECT

FS

POLARIZED AND

NEUTRAL

LINE

NEUTRAL

JUNCTION BOX

BLWR

IND LO

N

INDOOR

AIR CLEANER

HUM

DOOR

NEUTRAL

IN

TE

G

R

A

TE

D

C

O

N

TR

O

L M

O

D

U

LE

TO 115VAC/ 1Ø /60 HZ POWER SUPPLY WITH

115 VAC

HUM-OUT

IGNITER

CIRCULATOR

BEFORE SERVICING.

FLAME SENSOR

DISCONNECT POWER

LINE

GND

T1 T2

O

R

BR

BK

W

H

W

H

W

H

W

H

PU GY

Y

L

O

R

BR

PK

R

D

W

H

BK

PU

G

Y

BR

O

R

RD

OR

BL

R

D

W

H

W

H

LINE

NO

LIMIT CONTROL

AUXILIARY

AUTO RESET

PK

WARNING:DISCONNECT

TR

A

N

S

FO

R

M

E

R

40

VA

PU

GY

N

NO

3

1

SWITCH

PRESSURE

LOW FIRE

SENSOR

FLAME

PRESSURE SWITCH

FRONT COVER

C

TO UNIT MUST BE

BL

R

D

AND GROUNDED.

1

JU

N

C

TIO

N

BO

X

W

H

SWITCH (PRESS.)

FIELD SPLICE

FIELD GND

3

G

N

BL

BR

W

H

NO

LIMIT CONTROL

AUTO RESET PRIMARY

WH

1

OR

30 kBTU AND 40 kBTU)

CONTROLS (SINGLE CONTROL ON

MANUAL RESET ROLLOUT LIMIT

WH

L

PU

GY

BK

SWITCH ASSEMBLY

ID BLOWER TWO-STAGE PRESSURE

OR

WH

SERVICING. WIRING

EQUIPMENT GND

INTERNAL TO

SWITCH

PRESSURE

HIGH FIRE

PROT. DEVICE

INTEGRATED CONTROL

PK

PU

PLUG CONNECTION

2

4

BK

C

DOOR OPEN)

(OPEN WHEN

DOOR SWITCH

COMPARTMENT

BLOWER

SWITCH (TEMP.)

GND

1

BLOWER

CIRCULATOR

JUNCTION

OR

40 VA

Ø /60 HZ

DISCONNECT

(WHITE RODGERS)

GAS VALVE

TWO STAGE

OVERCURRENT

CONNECTOR

2 CIRCUIT

LOW VOLTAGE (24V)

YL

GND

WH

C

H

A

S

S

IS

G

R

O

U

N

D

2

3

IGNITER

SURFACE

HOT

2

Y

L

PU

C

2

C

BLOWER

DRAFT

INDUCED

BK

PM

BK

BLOWER COMPARTMENT

115 VAC/ 1

OVERCURRENT

BK

HARNESS

ECM MTR

HI

TERMINAL

O

R

POWER BEFORE

IGNITER

RD

BK

TO

R

D

POWER SUPPLY WITH

BURNER COMPARTMENT

PROTECTION DEVICE

PROPERLY POLARIZED

RD

BK

OR

BL

LOW VOLTAGE FIELD

HI VOLTAGE (115V)

HI VOLTAGE FIELD

RAPID

= TWINNING ERROR

STEADY ON = INTERNAL GV ERROR, MICRO AND FREQUENCY CHECK

1 FLASH = FLAME SENSED WHEN NO FLAME SHOULD BE PRESENT

4 FLASHES = OPEN LIMIT SWITCH

0

4

3

2

1

RED LED FLASH CODE

2 FLASHES = PRESSURE SWITCH STUCK CLOSED/INDUCER ERROR
3 FLASHES = 1ST STAGE PRESSURE SWITCH STUCK

OPEN/INDUCER ERROR

5 FLASHES = OPEN ROLLOUT/OPEN FUSE DETECTED
6 FLASHES = PRESSURE SWITCH CYCLE LOCKOUT
7 FLASHES = EXTERNAL LOCKOUT (RETRIES)

9

6

5

7

8

8 FLASHES = EXTERNAL LOCKOUT (RECYCLES)

9 F GROUNDING OR REVERSED POLARITY

10 FLASHES = GAS FLOW WITH NO CALL FOR HEAT

11 FLASHES = LIMIT SWITCH OPEN-BLOWER FAILURE
12 FLASHES = IGNITOR RELAY FAILURE

11

10

12

3 DOUBLE FLASHES = 2ND STAGE PRESSURE SWITCH

STUCK OPEN/INDUCER ERROR

3 FLASHES = W2 PRESENT WITH NO W1

2 FLASHES = NORMAL OPERATION WITH

CALL FOR 2ND STAGE HEAT

1 FLASH = NORMAL OPERATION WITH CALL FOR

1ST STAGE HEAT (W1)

2

4

3

1

4 FLASHES = Y PRESENT WITH NO G CALL, YLO

PRESENT WITH NO G CALL

AMBER LED FLASH CODE

RAPID

= LOW FLAME SENSE CURRENT

RAPID = NORMAL OPERATION WITH CALL FOR FAN (G)

STEADY ON = STANDBY

1 FLASH = NORMAL OPERATION WITH CALL FOR

LOW STAGE COOL (YLO + G)

0

2

1

GREEN LED FLASH CODE

2 FLASHES = NORMAL OPERATION WITH CALL FOR HIGH

STAGE COOL/ OR SINGLE STAGE COOLING (Y + G)

0

1. SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0.7 AMPS.

NOTES:

2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED

WHEN SERVICING.

MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL

HAVING A TEMPERATURE RATING OF AT LEAST 105°C. USE COPPER

CONDUCTORS ONLY.

4. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C.

AND LOCAL CODES.

5. TO RECALL THE LAST 6 FAULTS, MOST RECENT TO LEAST RECENT,

DEPRESS SWITCH FOR MORE THAN 2 SECONDS WHILE IN STANDBY

(NO THERMOSTAT INPUTS)

3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE

S3

S2

T5

T3 T4

RD

C

O

M

BK

Содержание Amana CEC96 Series

Страница 1: ...there is a direct conflict between existing practices and the content of this manual the precautions listed here take precedence RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION NOTE Please contact your d...

Страница 2: ...ed Horizontally with Left Side Down 23 ELECTRICAL CONNECTIONS 24 Wiring Harness 24 115 Volt Line Connections 24 Junction Box Relocation 25 24 Volt Thermostat Wiring 25 Single Stage Heating Thermostat...

Страница 3: ...s manual Always install a furnace to operate within the furnace s intended temperature rise range with a duct system which has external static pressure within the allowable range as specified on the f...

Страница 4: ...mage and for a thorough investigation of each claim The distributor or manufacturer will not accept claims from dealers for transportation damage SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHU...

Страница 5: ...entos cuartos de servicio B10259 216 El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del apa...

Страница 6: ...of the area to be heated The total heat loss should be calculated by an approved meth od or in accordance with ASHRAE Guide or Manual J Load Calculations published by the Air Conditioning Contractors...

Страница 7: ...e furnace so that the burners and ignition source are located not less than 18 inches 457 mm above the floor Protect the furnace from physical damage by vehicles If the furnace is installed horizontal...

Страница 8: ...12 inches of the bottom of the confined space In a typical construction the clearance between the door and door frame is usually adequate to satisfy this ventilation requirement CARBON MONOXIDE POISO...

Страница 9: ...ilateurs les registres de foyer et tous les autres appareils de combustion aliment s au gaz doivent tre remis dans leur tat initial AVERTISSEMENT Existing Furnace Removal NOTE When an existing furnace...

Страница 10: ...ors and windows These changes have helped in reducing heating cooling costs but have created a problem supplying combustion and ventilation air for gas fired and other fuel burning appliances Applianc...

Страница 11: ...nally the appropriate downward piping slope must be maintained from the drain trap to the drain location Refer to Condensate Drain Trap and Lines for further details If the drain trap and drain line w...

Страница 12: ...ed vent and combustion air materials for instal lations in the U S A and Canada Manufacturers Installation instructions for these products must be followed These products have specific instructions fo...

Страница 13: ...ce The length diameter and number of elbows of the vent flue pipe and combustion air pipe when applicable affects the performance of the furnace and must be carefully sized All piping must be installe...

Страница 14: ...rmination of a direct vent application should not terminate in an area which is frequently dusty or dirty NOTE In Canada the current edition of CAN CSA B149 1 15 takes precedence over the preceding te...

Страница 15: ...upling by using a take apart rubber coupling supplied with the furnace or a plastic coupling Also the intake coupling may be inverted to allow the intake pipe to be glued directly to it After invertin...

Страница 16: ...CN MEC961005CN CEC960403BN CEC960603BN CEC960803BN CEC961005CN MEC960603BN add 45 of 2 pipe for upflow 2 5 pipe may be used instead of 2 pipe For installations at or above 7 000 altitude use 3 venting...

Страница 17: ...4 per foot min slope to furnace 6 Max Floor Basement Crawlspace DOWN VENTING UPFLOW MODEL FURNACES ONLY All piping and fittings must be joined per material manufacturers specifications to prevent sep...

Страница 18: ...Pipe and Combustion Air Pipe Termination Locations for details concerning location restrictions The penetration of the vent through the roof must be sealed tight with proper flashing such as is used...

Страница 19: ...nate Vent Termination Above Anticipated Snow Level Dual Pipe Figure 17 Vent Flue and Combustion Air Pipe Terminations The vent flue and combustion air pipes may terminate vertical ly as through a roof...

Страница 20: ...ween furnace and drain location must maintain a 1 4 inch per foot downward slope toward the drain Do not trap the drain line in any other location than at the drain trap supplied with the furnace If t...

Страница 21: ...the right or left side of the furnace cabinet Both sides of the cabinet have two 875 diameter holes which can be used interchangeably for drain and low voltage wiring purposes If a higher drain exit i...

Страница 22: ...abinet drain hole nearest the top Secure it to the barbed fitting in the elbow with a red clamp 6 For models DM96VE0303AN DM96VE0403AN and DM 96VE0603AN locate the hose 2 factory installed and cut 1 5...

Страница 23: ...ose 11 Figure 24 Upflow Model Installed Horizontally with Left Side Down Alternate Also see Front Cover Pressure Swith Tube Location on page 9 1 Draining the RF000142 Coupling Locate hose 2 fac tory i...

Страница 24: ...of furnace trap Figure 27 Counterflow Model Installed Horizontally with Right Side Down See Figure 28 Minimum 5 1 2 clearance is required for the drain trap beneath the furnace NOTE For horizontal ins...

Страница 25: ...installed 7 Draining the Vent Elbow Remove rubber plug from vent drain elbow side port 8 The unused vent drain elbow drip leg port must be plugged to prevent flue gases from escaping Insert rubber plu...

Страница 26: ...ade through either the right or left side panel The furnace is shipped configured for a left side electrical connection with the junction box located inside the burner compartment To make electrical c...

Страница 27: ...be set at either a fixed 10 or 20 minute time delay or a load based variable time between 1 and 12 minutes AUTO mode If the AUTO mode is selected the control averages the cycle times of the previous t...

Страница 28: ...ature rating of 105 C All line voltage wire splices must be made inside the furnace junction box The integrated control module humidifier terminal HUM is energized with 115 volts whenever the induced...

Страница 29: ...hevalveisconfiguredfornaturalgas Thevalveisfieldconvert ible for use with propane gas by replacing the regulator spring with a propane gas spring from an appropriate manufacturer s propane gas convers...

Страница 30: ...For models with a hook shaped manifold a 2 long nipple is required A semi rigid connector to the gas piping can be used outside the cabinet per local codes From the elbow the length of pipe and the f...

Страница 31: ...the furnace For upflow installations requiring 1800 CFM or more use either two side returns or bottom return or a combination of side bottom Flexible joints may be used for supply and return con nect...

Страница 32: ...ensions Part Number Air Cleaner Family Side or bottom return 1200 CFM 16 in X 20 in x 5 AM11 1620 5 Side or bottom return 1600 CFM 16 in X 25 in x 5 AM11 1625 5 Side or bottom return 1600 CFM 20 in X...

Страница 33: ...owner Filters do not ship with this furnace but must be provided sized and installed externally by the installer Filters must comply with UL900 or CAN ULCS111 standards Damage or repairs due to the i...

Страница 34: ...furnace 3 Set the room thermostat to the lowest possible setting 4 Remove the burner compartment door NOTE This furnace is equipped with an ignition device which automatically lights the burner Do not...

Страница 35: ...Turn on power and close thermostat R and W1 contacts to provide a call for low stage heat 7 Measure the gas manifold pressure with burners firing Adjust manifold pressure using the Manifold Gas Pressu...

Страница 36: ...3 4 Heating CFM Switches Continuous Fan CFM Switches Thermostat Selection Switches 1 2 3 4 2 Stage Stat OFF OFF 1 Stg Stat 10 min delay ON OFF 1 Stg Stat 20 min delay ON ON Auto OFF ON 90 OFF OFF 120...

Страница 37: ...710 653 597 914 874 1070 1040 623 506 623 506 623 506 N A N A ON OFF ON G 451 393 343 293 N A N A ON ON ON G 451 393 343 293 N A N A OFF OFF OFF G 451 393 343 293 OFF OFF ON G 1005 975 942 915 883 84...

Страница 38: ...07 460 410 366 326 Y 1070 1040 1005 975 942 915 883 849 OFF ON OFF Ylo 914 874 841 805 772 732 696 657 Y 721 679 635 591 552 505 463 422 OFF OFF ON Ylo 914 874 841 805 772 732 696 657 Y 1191 1168 1135...

Страница 39: ...722 689 644 606 880 838 794 763 722 689 644 606 ON ON ON Ylo Y 697 654 600 557 ON OFF ON Ylo Y OFF ON ON Ylo 697 654 600 557 1330 1301 1274 1244 Y 880 838 794 763 722 689 644 606 1056 1026 991 961 92...

Страница 40: ...Static 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 Tstat Call CFM CFM CFM CFM CFM CFM CFM CFM OFF OFF OFF G 743 688 628 572 515 459 408 364 ON OFF OFF G 939 894 846 806 759 706 661 614 ON ON OFF G 1137 1096 1056...

Страница 41: ...7 0 8 Tstat Call CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM CFM CFM W1 947 39 899 41 842 44 786 47 730 51 666 610 557 W2 1163 45 1115 47 1065 50 1018 52 979 54 928 878 832 W1 782 47 629 N A 547...

Страница 42: ...Tstat Call CFM CFM CFM CFM CFM CFM CFM CFM OFF OFF OFF G 1221 1172 1128 1087 1049 1005 959 922 ON OFF OFF G 1311 1293 1249 1203 1172 1122 1088 1041 ON ON OFF G 750 644 569 507 442 388 328 288 OFF ON...

Страница 43: ...8 1337 1279 1218 1167 1112 1062 999 Y 1185 1121 1058 992 933 868 808 750 Ylo 1408 1337 1279 1218 1167 1112 1062 999 Y 1727 1691 1642 1600 1545 1504 1449 1410 Ylo 1185 1121 1058 992 933 868 808 750 Y 1...

Страница 44: ...CFM CFM CFM CFM CFM CFM CFM CFM OFF OFF OFF G 1522 1464 1402 1338 1280 1230 1167 1101 ON OFF OFF G 1861 1803 1749 1698 1653 1594 1549 1504 ON ON OFF G 1004 890 805 710 620 553 474 406 OFF ON OFF G 131...

Страница 45: ...OFF ON OFF OFF ON ON OFF OFF ON OFF PCBBF139 Static 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 Tstat Call CFM CFM CFM CFM CFM CFM CFM CFM OFF OFF OFF G 1300 1234 1175 1109 1052 992 928 866 ON OFF OFF G 1866 181...

Страница 46: ...0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 Tstat Call CFM CFM CFM CFM CFM CFM CFM CFM OFF OFF OFF G 1283 1219 1162 1109 1036 974 917 864 ON OFF OFF G 1811 1772 1733 1690 1644 1590 1551 1492 ON ON OFF G 1438 1366...

Страница 47: ...8 Tstat Call CFM CFM CFM CFM CFM CFM CFM CFM OFF OFF OFF G 1796 1753 1697 1645 1589 1536 1478 1425 ON OFF OFF G 2211 2162 2122 2076 2029 1986 1964 1942 ON ON OFF G 1106 1017 946 855 764 681 605 550 OF...

Страница 48: ...gas supply to all other gas burning appliances except the furnace 2 While the furnace is operating at high fire rate time and record one complete revolution of the gas meter dial measuring the smalle...

Страница 49: ...dule The microcomputer runs its self check routine The Amber LED will display a slow flash signaling normal heat operation The control module checks the high limit and or auxiliary limit switch es for...

Страница 50: ...eatexchangerand orblockedcondensatedrainconditions Flame Sensor The flame sensor is a probe mounted to the burner manifold assembly which uses the principle of flame rectification to determine the pre...

Страница 51: ...five times within a single call for heat the furnace will go into lockout for one hour The RED LED will display a FOUR flash code during this time The control board can be reset by cycling 115 volt po...

Страница 52: ...least recent fault Resetting From Lockout Furnace lockout results when a furnace is unable to achieve ignition after three attempts during a single call for heat It is characterized by a non functioni...

Страница 53: ...TABLE OR SPECIFICATION SHEET APPLICABLE TO YOUR MODEL CAUTION Filter Removal Depending on the installation differing filter arrangements can be applied Filters can be installed in either the central r...

Страница 54: ...eaned by a qualified servicer using steel wool Flue Passages Qualified Servicer Only The heat exchanger flue passageways should be inspected at the beginning of each heating season Before Leaving an I...

Страница 55: ...ore proceeding with work Furnace does not operate three Amber flashes on control board None Three repeating flashes None W2 call present without W1 Faulty thermostat or thermostat wiring or improperly...

Страница 56: ...with repairs Furnace does not operate nine Red flashes on control board None None Nine repeating flashes Improper grounding or reverse polarity 115 volt hot neutral supply to furnace reversed hot wir...

Страница 57: ...PRESSURE HIGH FIRE PROT DEVICE INTEGRATED CONTROL PK PU PLUG CONNECTION 2 4 BK C DOOR OPEN OPEN WHEN DOOR SWITCH COMPARTMENT BLOWER SWITCH TEMP GND 1 BLOWER CIRCULATOR JUNCTION OR 40 VA 60 HZ DISCONN...

Страница 58: ...e no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment...

Страница 59: ...59 This Page Intentionally Left Blank...

Страница 60: ...hat failure by California and Quebec residents to register their product does not diminish their warranty rights For Product Registration please register as follows Goodman Brand products https www go...

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