Mayr ROBA-stop-S 856 Скачать руководство пользователя страница 11

Installation and Operational Instructions for  
ROBA-stop

®

-S brake  Type 856. _ _ _ . _ 

Size 11

 

(B.8.3.1.GB)

 

19/11/2010 TK/KE/GC/SU 

Chr. Mayr GmbH + Co. KG 

Tel.: 08341 / 804-0 

 

Eichenstraße 1 

Fax: 08341 / 804-421 

 

D-87665 Mauerstetten 

http://www.mayr.de 

Page 11 of 13 

Germany 

E-Mail: 

[email protected]

 

 

Release Monitoring (Fig. 12) 

The release monitoring device emits a signal on brake release, 
which means the switch is actuated with: 

 

energised coil (electromagnetic release) 

 

emergency release actuation 

From the point at which the brake is energised, a time span of 
three times the separation time must pass before the 
microswitch signal on the release monitoring is evaluated. 
 

 

The microswitch (27) is adjusted manufacturer-
side.  
If re-adjustment is necessary (no signal change 
for energised / de-energised condition, or on 
actuating the emergency hand release), it can 
be carried out directly from the terminal box. 

 
Microswitch Adjustment 

The microswitch is located in the terminal box integrated in the 
housing (3), under the terminal block (rectifier). Microswitch (27) 
adjustment is carried out on a de-energised coil.  
The air gap must correspond to the nominal air gap  
0,45 

+0,35 

mm. 

 
Procedural Method for Adjustment: 

1.  Check the air gap between the coil carrier (2) and the 

armature disk (5). 

2.  Screw off the terminal box cover (24). 

3.  Loosen the fixing screws of the microswitch (27) holding 

bracket slightly. 

4.  Change the microswitch position axially (using a screwdriver). 

Here, please observe the following: 
a)  Feeler gauge "X" = 0,15 mm: Microswitch must not switch 
  

(contact brown-blue opened). 

b)  Feeler gauge "X" = 0,25 mm: Microswitch must switch 
  

(contact brown-blue closed). 

5.  Tighten the fixing screws of the microswitch (27) holding 

bracket. 

6.  Attach the terminal block (rectifier). 

7.  Screw the terminal box cover (24) back on. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Fig. 12 

 

 

 

 

If the air gap between the coil carrier (2) and 
the armature disk (5) is larger than the nominal 
value due to rotor (4) wear, this increased value 
must be taken into consideration when 
adjusting the microswitch. 

 

Example: 

Air gap = 0,75 mm 

 

Determined air gap 

0,75 mm 

Nominal air gap 

- 0,45 mm 

Wear 

= 0,30 mm 

 
Adjustment for 
Switching: 

 

Not switching: 

Wear 

0,30 mm 

Wear 

0,30 mm 

Limit 

+ 0,25 mm 

Limit 

+ 0,15 mm 

Feeler gauge (X) = 0,55 mm 

Feeler gauge (X) = 0,45 mm 

 

Microswitch Specifications 

Characteristic values for 
measurement: 

250 V~ / 3 A 

Minimum switching capacity:  12 V, 10 mA  DC-12 

Recommended switching 
capacity: 
for maximum lifetime  
and reliability 

24 V, 10...50 mA  
DC-12  
DC-13 with free-wheeling 
diode! 

Usage category acc. IEC 60947-5-1: 
DC-12 (resistance load), DC-13 (inductive load) 
 

Microswitches cannot be guaranteed fail-safe. 
Therefore, please ensure appropriate access for 
replacement or adjustment. 
The switching contacts are designed so that they 
can be used for both small switching capacities 

and medium ones. However, after switching a medium 
switching capacity, small switching capacities are no longer 
reliably possible. In order to switch inductive, capacitative and 
non-linear loads, please use the appropriate protective circuit to 
protect against electric arcs and unpermitted loads! 

5

0,45 

+0,35

27

24

2

Y

X

Detail Y

Nominal

 air gap

Содержание ROBA-stop-S 856

Страница 1: ...n decimal points in this document are represented with a comma e g 0 5 instead of 0 5 Guidelines on the Declaration of Conformity A conformity evaluation has been carried out for the product electromagnetic safety brake in terms of the EC Low Voltage Directive 2006 95 EC The declaration of conformity is set out in writing in a separate document and can be requested if required Guidelines on the EM...

Страница 2: ... damage before putting them into operation Never bring them into contact with water or other fluids Please observe the EN 60204 1 requirements for electrical connection when using in machines Only carry out installation maintenance and repairs in a de energised released state and secure the system against inadvertent switch on Guidelines for Electromagnetic Compatibility EMC In accordance with the...

Страница 3: ...ve corrosive substances solvents acids lyes salts etc near to the brakes For longer storage of more than 2 years special measures are required please contact the manufacturer Handling Before installation the brake must be inspected and found to be in proper condition The brake function must be inspected both once installation has taken place as well as after longer system downtimes in order to pre...

Страница 4: ...lid Liability for damage and operational malfunctions will not be taken if the Installation and Operational Instructions are ignored or neglected the brakes are used inappropriately the brakes are modified the brakes are worked on unprofessionally the brakes are handled or operated incorrectly Guarantee The guarantee conditions correspond with the Chr Mayr GmbH Co KG sales and delivery conditions ...

Страница 5: ...plug M16 x 1 5 1 13 Copper sealing ring D16 x 20 x 1 5 1 14 Screw plug M16 x 1 5 1 15 Copper sealing ring D16 x 20 x 1 5 1 16 Brake plate 1 17 Hexagon head screw M10 x 40 8 18 O ring D340 x 4 1 19 O ring D310 x 3 1 Item Name Pcs 20 Washer A 10 5 8 28 Adjusting plate 8 21 Eyebolt M12 2 28 1 Cap screw M4 x 6 4 22 Washer D13 6 29 Thrust spring external pole 23 Hexagon head screw M12 x 50 6 30 O ring ...

Страница 6: ...ub 1 Electromagnetic function Due to the magnetic force of the coil in the coil carrier 2 the armature disk 5 is attracted against the spring force to the coil carrier 2 The brake is released and the shaft can rotate freely Safety brake function The ROBA stop S brakes reliably and safely in the event of a power switch off a power failure or an EMERGENCY STOP State of Delivery Figs 1 3 The ROBA sto...

Страница 7: ...roove of the housing 3 Do not damage the O ring 30 Observe the tightening torque of 61 Nm 6 Push the rotor 4 by hand onto the gear 1 Check that the toothing moves easily Do not cause any damage The rotor 4 must be placed onto the hub 1 so that the toothing remains engaged even after wear on the friction linings Fig 5 Fig 5 7 Mount the brake plate 16 again using hexagon head screws 17 Please make s...

Страница 8: ...the copper sealing rings 11 must be unscrewed and screwed in again after brake plate 16 removal 2 Clean the brake interior Do not use grease or oil 3 Mount the adjusting plates Item 28 8 pieces included in the delivery of the new replacement rotor 4 using 4 cap screws 28 1 also included in the delivery to the facing side facing the brake plate 16 of the housing 3 using a tightening torque of 2 9 N...

Страница 9: ...n overexcitation and separation time t2 is roughly indirectly proportional meaning that at doubled nominal voltage the separation time t2 for release of the brake is halved The ROBA multi switch fast acting rectifier and phase demodulator work on this principle Operation with overexcitation requires an inspection of the required overexcitation time as well as the RMS coil capacity with a cycle fre...

Страница 10: ...d voltage and the rated operation current are sufficient Depending on the application the switching contact can also be protected by other protective circuits e g mayr spark quenching unit half wave and bridge rectifiers although this may of course then alter the switching times Connection Examples The coil voltage and if applicable the voltage of the option Anti condensation heating are stated on...

Страница 11: ...erve the following a Feeler gauge X 0 15 mm Microswitch must not switch contact brown blue opened b Feeler gauge X 0 25 mm Microswitch must switch contact brown blue closed 5 Tighten the fixing screws of the microswitch 27 holding bracket 6 Attach the terminal block rectifier 7 Screw the terminal box cover 24 back on Fig 12 If the air gap between the coil carrier 2 and the armature disk 5 is large...

Страница 12: ...thrust springs 29 at the external pole of the coil carrier must not be interchanged see Table 1 6 Insert the armature disk 5 Please make sure that the two pins for actuating the microswitch situated next to each other protrude into the terminal box 7 Screw the armature disk 5 back on using cap screws 7 and added collar bushings 8 Observe the tightening torque of 85 Nm 8 Push the rotor 4 back on Ch...

Страница 13: ...d of by a certified disposal firm Brake bodies made of steel pads with coil cable and all other steel components Steel scrap Code No 160117 Aluminium components Non ferrous metals Code No 160118 Brake rotor steel or aluminium pads with friction linings Brake linings Code No 160112 Seals O rings V seals elastomers terminal boxes PVC Plastic Code No 160119 Malfunctions Breakdowns Results of Malfunct...

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