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AN_6612_007 

78M6612 Hardware Design Guidelines 

 

Rev 2 

 

3  Isolated Configuration 

Alternatively, the 78M6612 can sense the load current using a current transformer (CT) for an isolated 
configuration. In this configuration, the 3.3 VDC supply rail (V3P3) for the 78M6612 is not directly tied to 
AC mains. The analog inputs to the 78M6612 are used as follows: 

 

 

The A0 and A2 inputs are used to measure the line voltage differentially. 

 

The A1-A3 inputs are used to measure the load currents. 

 

The IB input is not used and is tied to V3P3. It can be used to measure the load current to a second 
outlet and in this case would use similar topology as the IA input. 

 

3.1  Current Transformers 

The selection of a current transformer with respect for the desired measurement accuracy includes 
factors such as line frequency, measured current range and the CT’s turns ratio. Also, subjecting a 
current transformer to load currents above the manufacturer’s rated current specification may saturate the 
CT and cause winding failures due to excessive temperature rise. On the other hand, a current 
transformer that is rated much higher than the target load current might be restrictively too large and 
expensive for its purpose.  

 

Figure 5: Current Transformer (CT) Basic Connections 

 
Usually, current transformers have turns ratios ranging from 10:1 to 2500:1. The higher the turns ratio 
(TurnRatio = Nsecondary/Nprimary), the higher the resolution of the current measurement. A too high 
turns ratio increases distributed capacitance and leakage inductance. These characteristics may 
decrease the CT’s accuracy and capability to operate at higher frequencies. However, if the number of 
turns is too low, the output signal may distort or “droop” (for positively sloped unipolar input signals). Such 
distortion may cause measurement inaccuracies. We recommend a minimum turns ratio of 1000:1. 
 
The next step towards selecting a current transformer is the calculation of the burden resistor’s value 
(RBurden). The 78M6612 signal input range is 176.78 mVrms (250 mVpk). Therefore, the CT’s secondary 
output voltage (Vout) must operate within this range. Assuming the maximum load current is 20 A rms 
(28.284A pk), a 1000:1 ratio current transformer will produce a secondary current of 20 mA rms (28.284 
mA pk). Per Figure 5, the burden resistor’s value is calculated as follows: 
 

 

 
Using the values in the above example, the value of the burden resistor is: 
 

 

 
A standard value 8.2 

 resistor is recommended. 

 

Содержание 78M6612

Страница 1: ...tage Resistor Divider Selection o Shunt Selection and Connections Isolated Configuration o Current Transformers o Other Connections o Voltage Transformers Calibration Considerations Basic Configuratio...

Страница 2: ...to the 78M6612 will be subject to this 3 3 V ground reference disparity External test equipment must be floated from earth ground to avoid equipment damage due to this ground reference disparity An ad...

Страница 3: ...e voltage IA input is used to measure the load current VB input is used to flag a Line Neutral polarity reversal If this feature is not desired terminate A2 to V3P3 through a resistor capacitor filter...

Страница 4: ...o the V3P3A pin of the 78M6612 An additional 22 F bulk capacitor is placed in the vicinity of the V3P3SYS pin to provide decoupling for the external DIO circuitry Connect the VBAT pin to the V3P3SYS p...

Страница 5: ...re coefficient TCR in ppm C Figure 3 Input Voltage Divider and Filtering Initial component tolerance can easily be compensated for during calibration Depending on the system accuracy requirements the...

Страница 6: ...s the ADC input range This shunt value produces a dissipated power of 1 85 W at maximum load current In order to ensure more ADC signal margin due to transients and to lower the power dissipation in t...

Страница 7: ...e target load current might be restrictively too large and expensive for its purpose Figure 5 Current Transformer CT Basic Connections Usually current transformers have turns ratios ranging from 10 1...

Страница 8: ...er components with top and bottom printed circuit board layer V3P3 plane surfaces Insert multiple V3P3 vias to interconnect the top and bottom V3P3 structures for a low impedance shield Refer to the 7...

Страница 9: ...ary output voltage range in conjunction with the manufacturer s recommended burden resistor value must meet the 78M6612 s signal input range of 176 78 mVrms 250 mVpk Higher output VT secondary voltage...

Страница 10: ...stors for the voltage sensor The Full Calibration compensates for both the voltage divider plus the current sensor tolerances If the system does not require a high level of accuracy relative to the in...

Страница 11: ...the reset signal If an external reset is not required connect the Reset pin to GND GNDD An external reset is recommended only during the development phase of a project It is recommended that the RESET...

Страница 12: ...comparator output is low 0 signaling battery mode operation via an external battery attached to the VBAT pin Connect the voltage divider shown in Figure 9 to the V1 pin to enable normal WDT enabled 7...

Страница 13: ...If the external ICE cables exceed 12 inches insert the series resistors to control signal reflections Connect the ICE_EN pin to GND on production boards using pre programmed 78M6612 devices Otherwise...

Страница 14: ...gital Output 5 7 Connecting I2 C EEPROMs Connect I 2 C EEPROMs or other I 2 C compatible devices to DIO pins DIO4 and DIO5 as shown in Figure 12 Add pull up resistors of roughly 10 k to V3P3 for both...

Страница 15: ...3 Wire EEPROM Connection 5 9 UART0 TX RX Attach a 10 k pull down resistor to the RX input pin Additionally include a 100 pF ceramic capacitor for EMI protection as shown in Figure 14 Figure 15 Connec...

Страница 16: ...f V3P3 power in non isolated configurations 5 11 1 Capacitive Figure 16 Simple Circuit Design for Low Power Applications 5 11 2 Transformer Figure 17 No High Voltage Components for Higher Power Applic...

Страница 17: ...llators and to achieve high reliability it is important to pay attention to the components and their values and the layout This section shows how these elements affect such factors as stability temper...

Страница 18: ...ong connections from these capacitors that make a large loop on the PCB which behaves like an antenna and can collect surrounding high frequency radiation 6 2 3 Layout The reference ground of the osci...

Страница 19: ...ard ring surrounding the crystal oscillator One way to accomplish this is by surrounding the circuit with a wide grounded trace For this to work the grounded trace must have zero current flowing throu...

Страница 20: ...3 4 Oscillator Start up Time In general the startup time for a low frequency crystal oscillator is longer than for at high frequency crystal For a 32 768 kHz crystal startup should be within the range...

Страница 21: ...operate The most critical corner is at the highest temperature and lowest supply voltage This condition leads to minimum loop gain and could result in a slow or no start up To minimize undesirable tem...

Страница 22: ...78M6612 Hardware Design Guidelines AN_6612_007 22 Rev 2 XIN XOUT 32 768 kHz 36K 20K 3 3V External Canned Oscillator Or Clock Divider XIN Attenuator Figure 25 78M6612 with External Canned Oscillator...

Страница 23: ...nput LINE voltage Not to exceed 250 mVpp Line Voltage Divider Resistor Rating Select package based on its maximum voltage rating and isolation clearance requirements CT Turns Ratio and Power Rating Se...

Страница 24: ...ed VB connection in Figure 1 1 2 10 29 2010 Added The V3P3 connection to AC Neutral can be eliminated when using current transformers CT as the current sensing elements Refer to the section on Isolate...

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