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78M6612 Hardware Design Guidelines 

AN_6612_007 

 

20 

 

Rev 2 

6.3  Other Considerations 

6.3.1  Solder Flux, Condensation and Other Conducting Materials 

A common cause of crystal oscillator malfunction is the buildup of contaminants on the PCB. PCB 
contaminants such as flux, humidity, finger prints etc. can create a high-impedance path from one of the 
oscillator pins to GND or the V3P3 supply preventing oscillator startup. To overcome this problem, check 
for contaminant accumulation between the crystal leads and beneath the 78M6612 package. Board 
cleanliness is most critical when using water soluble solder paste. 
 

6.3.2  QFN Substrate Pad 

The 789M6612 does not dissipate much heat. Therefore, the size of the underside substrate PCB pad 
does not have to be equal to the package pad dimensions. A PCB pad dimension of 50% of the package 
pad dimension minimizes flux residue under the device and eliminates solder shorts due to excessive 
solder paste from a large pad surface. 
 

6.3.3  Soldering Process 

An inappropriate soldering profile can cause excessive stress on the components. Improper handling of 
the crystal may cause the fracture of the hermetic seal. This would allow moisture and other contaminants 
to infiltrate the case, causing sporadic operation or complete failure. Excessive temperatures or excessive 
exposure time to high temperatures due to an inappropriate soldering profile can also damage the crystal. 
 

6.3.4  Oscillator Start-up Time 

In general, the startup time for a low-frequency crystal oscillator is longer than for at high-frequency 
crystal. For a 32.768 kHz crystal, startup should be within the range of 200 – 400 ms. Startup time 
exceeding 700 milliseconds is most likely an indicator that the crystal is having trouble starting at all, and 
that the value chosen for the capacitors C1 and C2 does not meet the crystal manufacturer’s 
requirements or there other causes such as contaminants (solder flux etc.). 
 
Crystals require a certain amount of power to start into a stable oscillation pattern. Since the power 
supplied to the crystal is going to be a function of the power supply, oscillator start-up times are going to 
be strongly affected by the rise time of the power supply. Another factor is that a power supply with very 
sharp rise times will act like an impulse to the crystal, causing it to start faster when compared to using a 
power supply with a very slow rise time. Some crystal characteristics that affect startup time: 

 

 

High Q-factor crystal oscillators typically start slower than crystal oscillators with higher frequency 
tolerance. 

 

Crystal with low load capacitance typically start faster than crystals requiring high load capacitance. 

 

Crystals with low ESR start more quickly than high ESR crystals. 

 

Oscillators with high OA (Oscillation Allowance) start faster than low OA crystal oscillators. 

 

To increase the drive strength and obtain a shorter startup time, it is possible to place a resistor between 
XOUT and the V3P3 supply. 

The value of the resistor should be 2.5 MΩ or higher, as shown in Figure 23. 

 

Содержание 78M6612

Страница 1: ...tage Resistor Divider Selection o Shunt Selection and Connections Isolated Configuration o Current Transformers o Other Connections o Voltage Transformers Calibration Considerations Basic Configuratio...

Страница 2: ...to the 78M6612 will be subject to this 3 3 V ground reference disparity External test equipment must be floated from earth ground to avoid equipment damage due to this ground reference disparity An ad...

Страница 3: ...e voltage IA input is used to measure the load current VB input is used to flag a Line Neutral polarity reversal If this feature is not desired terminate A2 to V3P3 through a resistor capacitor filter...

Страница 4: ...o the V3P3A pin of the 78M6612 An additional 22 F bulk capacitor is placed in the vicinity of the V3P3SYS pin to provide decoupling for the external DIO circuitry Connect the VBAT pin to the V3P3SYS p...

Страница 5: ...re coefficient TCR in ppm C Figure 3 Input Voltage Divider and Filtering Initial component tolerance can easily be compensated for during calibration Depending on the system accuracy requirements the...

Страница 6: ...s the ADC input range This shunt value produces a dissipated power of 1 85 W at maximum load current In order to ensure more ADC signal margin due to transients and to lower the power dissipation in t...

Страница 7: ...e target load current might be restrictively too large and expensive for its purpose Figure 5 Current Transformer CT Basic Connections Usually current transformers have turns ratios ranging from 10 1...

Страница 8: ...er components with top and bottom printed circuit board layer V3P3 plane surfaces Insert multiple V3P3 vias to interconnect the top and bottom V3P3 structures for a low impedance shield Refer to the 7...

Страница 9: ...ary output voltage range in conjunction with the manufacturer s recommended burden resistor value must meet the 78M6612 s signal input range of 176 78 mVrms 250 mVpk Higher output VT secondary voltage...

Страница 10: ...stors for the voltage sensor The Full Calibration compensates for both the voltage divider plus the current sensor tolerances If the system does not require a high level of accuracy relative to the in...

Страница 11: ...the reset signal If an external reset is not required connect the Reset pin to GND GNDD An external reset is recommended only during the development phase of a project It is recommended that the RESET...

Страница 12: ...comparator output is low 0 signaling battery mode operation via an external battery attached to the VBAT pin Connect the voltage divider shown in Figure 9 to the V1 pin to enable normal WDT enabled 7...

Страница 13: ...If the external ICE cables exceed 12 inches insert the series resistors to control signal reflections Connect the ICE_EN pin to GND on production boards using pre programmed 78M6612 devices Otherwise...

Страница 14: ...gital Output 5 7 Connecting I2 C EEPROMs Connect I 2 C EEPROMs or other I 2 C compatible devices to DIO pins DIO4 and DIO5 as shown in Figure 12 Add pull up resistors of roughly 10 k to V3P3 for both...

Страница 15: ...3 Wire EEPROM Connection 5 9 UART0 TX RX Attach a 10 k pull down resistor to the RX input pin Additionally include a 100 pF ceramic capacitor for EMI protection as shown in Figure 14 Figure 15 Connec...

Страница 16: ...f V3P3 power in non isolated configurations 5 11 1 Capacitive Figure 16 Simple Circuit Design for Low Power Applications 5 11 2 Transformer Figure 17 No High Voltage Components for Higher Power Applic...

Страница 17: ...llators and to achieve high reliability it is important to pay attention to the components and their values and the layout This section shows how these elements affect such factors as stability temper...

Страница 18: ...ong connections from these capacitors that make a large loop on the PCB which behaves like an antenna and can collect surrounding high frequency radiation 6 2 3 Layout The reference ground of the osci...

Страница 19: ...ard ring surrounding the crystal oscillator One way to accomplish this is by surrounding the circuit with a wide grounded trace For this to work the grounded trace must have zero current flowing throu...

Страница 20: ...3 4 Oscillator Start up Time In general the startup time for a low frequency crystal oscillator is longer than for at high frequency crystal For a 32 768 kHz crystal startup should be within the range...

Страница 21: ...operate The most critical corner is at the highest temperature and lowest supply voltage This condition leads to minimum loop gain and could result in a slow or no start up To minimize undesirable tem...

Страница 22: ...78M6612 Hardware Design Guidelines AN_6612_007 22 Rev 2 XIN XOUT 32 768 kHz 36K 20K 3 3V External Canned Oscillator Or Clock Divider XIN Attenuator Figure 25 78M6612 with External Canned Oscillator...

Страница 23: ...nput LINE voltage Not to exceed 250 mVpp Line Voltage Divider Resistor Rating Select package based on its maximum voltage rating and isolation clearance requirements CT Turns Ratio and Power Rating Se...

Страница 24: ...ed VB connection in Figure 1 1 2 10 29 2010 Added The V3P3 connection to AC Neutral can be eliminated when using current transformers CT as the current sensing elements Refer to the section on Isolate...

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