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5

The basic logic on which a High or Low Level Alarm is determined, is set out in the Table below:

If there is a Low Level Alarm, then both Pumps will be locked out until the alarm is manually reset. This lockout will only 

be over ridden upon a High Level condition where both the Pump Start and High level inputs are closed.

Note that after a High level is triggered, the pumps will both run until the Pump Start and Stop inputs are opened

Mode C: Standard Configuration plus Prime Loss

Mode D: Pressure Pumping Configuration

Typical Operation Mode D:

As per Mode A, except Input 1 is connected to a prime loss/flow switch. If at any stage, after Pump Start, or whilst a 

pump is running, the Prime Loss input opens, for a continuous 2 minute period, a fault is immediately triggered for that 

pump and duty alternates. Input functions are as follows:

Duty Pump: 

 

Lead Pump

Standby Pump:   

Lag Pump

Input functions are as follows:

•  

Pressure drops to 400kPa: Lead (for this cycle) Pump cuts in.

•  

Pressure increases and Pump cuts out.

•  

Cycle continues with duty (Lead and Lag) alternating between the two pumps.

•  

If  pressure  continues  to  drop  to  350kPa,  the  Lag  Pump  will  cut  in  and  remain  running  until  Lead  Pressure   

        Switch opens circuit. Then duty alternates.

•  

No faults are logged against the Lead Pump if the Lag Pump starts.

•  

The controller has inbuilt timers for “Delayed” Start and Stop to obviate pump chatter. Upon Input 1 contact 

 

closure, the pump will not start (delay start) for 1 second and will not stop (minimum run time) for 10 seconds  

      (or 11 seconds from close of Input contacts). This “run on” occurs even if Lead Pressure switch opens circuit 

       during this initial period. If however run time exceeds 11 seconds, the pump will stop immediately upon “Open 

        Circuit” occurring.

•  

If the Lead Pressure Switch input closes circuit as well as he Low Pressure Switch input, both pumps will be 

 

turned on and the Low Pressure Timer will begin counting. If this condition exists for a period of 60 seconds, 

        then both pumps are shut down and the system signals a level alarm. This would be typical of a Loss of Prime, 

        or Burst main situation.

•  

Pressure switches are normally Closed and Opened on High Pressure.

•  

Prime Loss functions as per mode Mode C.

Input

Function

Input 1

Prime Loss

Input 2

Pump Stop

Input 3

Pump Start

Input 4

High Level

Input

Function

Input 1

Prime Loss (BRIDGE IF NOT REQUIRED)

Input 2

Lead Pump Pressure Switch (set at say 400kPa)

Input 3

Lag Pump Pressure Switch (set at say 350kPa)

Input 4

Low Pressure Switch (set at say 200kPa)

Input 1

Input 2

Input 3

Input 4

Pump

State

Alarm

Low Level

Pump Stop

Pump Start

High Level

Closed

Open/Closed

Open

Open

Off

-

Closed

Open/Closed

Closed

Open

On

-

Closed

Open/Closed

Closed

Closed

Both On

High Level (after Timeout)

Closed

Open/Closed

Open

Closed

Both On

High Level (after Timeout)

Open

Open/Closed

Open

Open

Off

-

Open

Open/Closed

Closed

Open

Off

Low Level

Open

Open/Closed

Open

Closed

Off

Low Level

Open

Open/Closed

Closed

Closed

Both On

High Level (after Timeout)

Содержание FPC-36040

Страница 1: ...PUMP 1 PUMP 2 AUTO AUTO Running Idle System OK No Alarms DUAL PUMP CONTROL MAIN ISOLATOR P U M P C O N T R O L MODEL FPC 36040 OWNER S OPERATION MANUAL Advanced Dual Pump Controller Installation and O...

Страница 2: ...olated Power supply must be Circuit Breaker Protected Qualified Electrician to determine appropriate amp rating Electrical connection to the panel must be carried out in accordance with Connection Ins...

Страница 3: ...UMP 1 P2 P3 P1 COMMON FAULT BMS VOLT FREE COMMON INPUT SHIELDED TRANSDUCER CABLE HYDROSTATIC LEVEL TRANSDUCER SHIELD EARTH 4 20mA Level Transducer 12Vdc T1 T2 Pump 1 Pump 2 THERMAL SWITCH 415Vac MAINS...

Страница 4: ...e to run until the Stop Float Contacts open Input functions are as follows Mode B Standard Configuration plus Low Level Alarm As per Mode A except it has an active Low Level input The Low Level input...

Страница 5: ...n Input 1 contact closure the pump will not start delay start for 1 second and will not stop minimum run time for 10 seconds or 11 seconds from close of Input contacts This run on occurs even if Lead...

Страница 6: ...ton on the Keypad continuously for a period of 5 seconds the Strobe Siren and indicator Lights will be powered up for inspection Fault Reset To reset all faults on the controller press and old the Mut...

Страница 7: ...Edit configuration settings 9 System information and serial number Lines marked with an asterisk require entry of a PIN number for access Note that many of the menu screens feature a prompt along the...

Страница 8: ...ged Data screen allows the user to selectively reset logged data values to zero There are four options given reset all reset all excluding pump run hours reset pump 1 run hours and reset pump 2 run ho...

Страница 9: ...the value The new value can be committed to the controller by pressing OK otherwise the operation can be canceled by pressing one of the left or right buttons As with the Logged Data Reset this scree...

Страница 10: ...en and the opportunity to enter the PIN will again be presented 1 9 4 20mA Display Modes When the APC6 current loop mode is enabled the HMI is able to report the current 4 20mA reading this is shown o...

Страница 11: ...d Periods as low as 250ms can be achieved but there can be no guarantee as to the HMI s ability to respond at this rate particularly with write commands Certain Modbus operations require the HMI to in...

Страница 12: ...lay R 3 0 255 Seconds 40 Pressure mode min run time R 3 0 255 Seconds 41 Pressure mode alarm delay R 3 0 255 Seconds 42 Alternate high level alarm delay R 3 43 Single pump enable R 3 0 Off 1 On 44 Inh...

Страница 13: ...t R 1 3 0 Off 1 On 0x10 18 Low level fault 0x10 19 Pump 1 fault 0x10 20 Pump 2 fault 0x10 21 Low pressure fault 0x10 22 Pump 1 prime loss 0x10 23 Pump 2 prime loss 0x10 24 Inhibit fault 0x18 0x1f 25 3...

Страница 14: ...Circuit Breaker 2A CB1 240V 240N 12V 0V Transformer 12Vac T1 12Vac 0Vac A1 A2 Contactor 18A 240Vac C1 A1 A2 Contactor 18A 240Vac C2 95 96 NC Contact TOL1 95 96 NC Contact TOL2 Input 1 Low Level Input...

Страница 15: ...Isolator 3P 32A I2 Circuit Breaker 2A CB1 240V 240N 12V 0V Transformer 12Vac T1 12Vac 0Vac A1 A2 Contactor 18A 240Vac C1 A1 A2 Contactor 18A 240Vac C2 95 96 NC Contact TOL1 95 96 NC Contact TOL2 Stro...

Страница 16: ...hout notice PUMP 1 PUMP 2 AUTO AUTO Running Idle System OK No Alarms DUAL PUMP CONTROL The HMI AT A GLANCE OK MUTE A quick reference to the controller s HMI and Indicator functions and meanings Scroll...

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