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4

Input

Function

Input 1

Low Level

Input 2

Pump Stop

Input 3

Pump Start

Input 4

High Level

Input

Function

Input 1

Standby Start

Input 2

Pump Stop

Input 3

Pump Start

Input 4

High Level

This controller can perform control functions for most Dual Pump pumping applications. It is more than likely that the 

control parameters have already been set up for your particular application, however, hereunder you will find details 

of the setup and configuration options.

OPERATION

There are 6 DIP switches located on the lower side of the control module, which allows for selecting “mode” and

“feature”options, as per the following table:

Mode A: Standard Configuration

Start/Stop/High Level operation. When the Pump Start input is closed contact (triggered), the Duty Pump will be 

turned on. The pump will remain on until both the Pump Start and Pump Stop Inputs have turned off

(Open Circuited). Upon High Level, both pumps will run until the Pump Stop Input turns off.

In addition to this, there is a maximum idle timer, which will trigger a Pump Start condition, if either pump has not run 

for 4 hours, and the Stop Float Contacts are closed. The pump will continue to run until the Stop Float Contacts open. 

Input functions are as follows:

Mode B: Standard Configuration plus Low Level Alarm

As per Mode A, except it has an active Low Level input. The Low Level input must be closed, for Pump Start and 

Pump Stop inputs to function. The High Level input however, will still override the Low Level and run both pumps. 

Input functions are as follows:

DIP 

Switch

Position Function

1/2

Off/Off

Mode A: 

Standard typical float switch configuration (Start, Stop and High Level). No Low Level

Off/On

Mode B: 

Standard configuration plus low level (Start, Stop, High Level, Low Level).

On/Off

Mode C: 

Standard configuration plus Prime Loss enabled, on Low Level (Input 1)

On/On

Mode D: 

Pressure Pumping configuration (Lead, Lag and Low Pressure)

3

Off

Operating Pump alternates each time a 

pu

mp start is triggered, or after 30 minutes continuous running.

On

Operating Pump alternates after 6 hours continuous running.

4

Off

Anti-seize Timer disabled

On

Anti-seize Timer 6 seconds every 7 days enabled

5

Off

When placed in Manual Mode, pump remains in Manual Mode

On

When placed in Manual Mode after 5 minutes the pump will revert to Auto

6

Off

High Level Alarm automatically resets upon open circuit of high level input. High Level alarm

has 15 minute delay.

On

High Level Alarm can only be reset manually. High Level Alarm has 5 minute delay.

Содержание FPC-36040

Страница 1: ...PUMP 1 PUMP 2 AUTO AUTO Running Idle System OK No Alarms DUAL PUMP CONTROL MAIN ISOLATOR P U M P C O N T R O L MODEL FPC 36040 OWNER S OPERATION MANUAL Advanced Dual Pump Controller Installation and O...

Страница 2: ...olated Power supply must be Circuit Breaker Protected Qualified Electrician to determine appropriate amp rating Electrical connection to the panel must be carried out in accordance with Connection Ins...

Страница 3: ...UMP 1 P2 P3 P1 COMMON FAULT BMS VOLT FREE COMMON INPUT SHIELDED TRANSDUCER CABLE HYDROSTATIC LEVEL TRANSDUCER SHIELD EARTH 4 20mA Level Transducer 12Vdc T1 T2 Pump 1 Pump 2 THERMAL SWITCH 415Vac MAINS...

Страница 4: ...e to run until the Stop Float Contacts open Input functions are as follows Mode B Standard Configuration plus Low Level Alarm As per Mode A except it has an active Low Level input The Low Level input...

Страница 5: ...n Input 1 contact closure the pump will not start delay start for 1 second and will not stop minimum run time for 10 seconds or 11 seconds from close of Input contacts This run on occurs even if Lead...

Страница 6: ...ton on the Keypad continuously for a period of 5 seconds the Strobe Siren and indicator Lights will be powered up for inspection Fault Reset To reset all faults on the controller press and old the Mut...

Страница 7: ...Edit configuration settings 9 System information and serial number Lines marked with an asterisk require entry of a PIN number for access Note that many of the menu screens feature a prompt along the...

Страница 8: ...ged Data screen allows the user to selectively reset logged data values to zero There are four options given reset all reset all excluding pump run hours reset pump 1 run hours and reset pump 2 run ho...

Страница 9: ...the value The new value can be committed to the controller by pressing OK otherwise the operation can be canceled by pressing one of the left or right buttons As with the Logged Data Reset this scree...

Страница 10: ...en and the opportunity to enter the PIN will again be presented 1 9 4 20mA Display Modes When the APC6 current loop mode is enabled the HMI is able to report the current 4 20mA reading this is shown o...

Страница 11: ...d Periods as low as 250ms can be achieved but there can be no guarantee as to the HMI s ability to respond at this rate particularly with write commands Certain Modbus operations require the HMI to in...

Страница 12: ...lay R 3 0 255 Seconds 40 Pressure mode min run time R 3 0 255 Seconds 41 Pressure mode alarm delay R 3 0 255 Seconds 42 Alternate high level alarm delay R 3 43 Single pump enable R 3 0 Off 1 On 44 Inh...

Страница 13: ...t R 1 3 0 Off 1 On 0x10 18 Low level fault 0x10 19 Pump 1 fault 0x10 20 Pump 2 fault 0x10 21 Low pressure fault 0x10 22 Pump 1 prime loss 0x10 23 Pump 2 prime loss 0x10 24 Inhibit fault 0x18 0x1f 25 3...

Страница 14: ...Circuit Breaker 2A CB1 240V 240N 12V 0V Transformer 12Vac T1 12Vac 0Vac A1 A2 Contactor 18A 240Vac C1 A1 A2 Contactor 18A 240Vac C2 95 96 NC Contact TOL1 95 96 NC Contact TOL2 Input 1 Low Level Input...

Страница 15: ...Isolator 3P 32A I2 Circuit Breaker 2A CB1 240V 240N 12V 0V Transformer 12Vac T1 12Vac 0Vac A1 A2 Contactor 18A 240Vac C1 A1 A2 Contactor 18A 240Vac C2 95 96 NC Contact TOL1 95 96 NC Contact TOL2 Stro...

Страница 16: ...hout notice PUMP 1 PUMP 2 AUTO AUTO Running Idle System OK No Alarms DUAL PUMP CONTROL The HMI AT A GLANCE OK MUTE A quick reference to the controller s HMI and Indicator functions and meanings Scroll...

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