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MLI Ultra 12/1250, 24/1250 

– User and Installation Manual 

  

 

 

Table of contents 

 

1.

 

SAFETY INSTRUCTIONS ........................... 3

 

Safety warnings ........................................... 3

 

Safety guidelines .......................................... 4

 

2.

 

GENERAL INFORMATION .......................... 5

 

Liability ......................................................... 5

 

Warranty ...................................................... 5

 

Disclaimer .................................................... 5

 

Identification label ........................................ 5

 

Correct disposal of this product .................... 5

 

3.

 

PRODUCT DESCRIPTION .......................... 6

 

Status LEDs ................................................. 6

 

Battery switch-button (safety disconnect) ..... 7

 

Battery Management System (BMS) ............ 7

 

Charging ...................................................... 7

 

4.

 

BASIC INSTALLATION ··························· 9

 

Unpacking .................................................... 9

 

Location ....................................................... 9

 

Materials needed ......................................... 9

 

Installation procedure for a single unit ........ 10

 

Adding the MLI Ultra to a MasterBus network
 .................................................................. 11

 

Adding the MLI Ultra to a CZone network ... 11

 

Auxiliary connector ..................................... 12

 

5.

 

CONFIGURATION ..................................... 13

 

DIP switch settings ······························· 13

 

MasterBus DIP switch settings ··············· 13

 

CZone DIP switch settings ···················· 13

 

How to change the DIP switch 
 settings ············································ 13

 

Configuration in a MasterBus network ........ 14

 

Monitoring tab ···································· 14

 

Alarms tab ········································· 14

 

History tab ········································· 15 

Configuration tab ································· 15

 

Events tab ········································· 16

 

Events sources ··································· 17

 

Event commands ································ 18

 

Stop Charge event ······························ 18

 

How to activate MasterBus 
 powering ·········································· 18

 

Configuration in a CZone network ............... 19

 

6.

 

BUILDING A BATTERY BANK ................... 21

 

Series and parallel connections .................. 21

 

Configuration of a battery bank ................... 22

 

Using DIP switches (MasterBus only) ······ 22

 

Using MasterAdjust ····························· 24

 

Using CZone Configuration Tool ············· 24

 

7.

 

STORAGE AND CARE ............................... 26

 

8.

 

TROUBLESHOOTING ................................ 27

 

9.

 

SPECIFICATIONS ...................................... 28

 

Technical specifications .............................. 28

 

Battery switch 

– automatic behavior ........... 29

 

Characteristics ............................................ 29

 

Содержание MLI Ultra

Страница 1: ...nloaden naar onze website Um diese Anleitung in anderen Sprachen herunterzuladen besuchen Sie bitte unsere Website Pour t l charger ce manuel dans d autres langues consultez notre site Web Para descar...

Страница 2: ...twork 11 Auxiliary connector 12 5 CONFIGURATION 13 DIP switch settings 13 MasterBus DIP switch settings 13 CZone DIP switch settings 13 How to change the DIP switch settings 13 Configuration in a Mast...

Страница 3: ...necklaces or other metal objects when working on the battery In case of fire take the necessary firefighting measures immediately Refer to the Material Safety Data Sheet for Mastervolt Lithium Ion bat...

Страница 4: ...tions and specifications stated in this manual Work on the MLI Ultra should be carried out by qualified personnel only Non compliance with operating instructions repairs made with other than original...

Страница 5: ...aimer Our products are subject to continual development and improvement Therefore additions or modifications to the products may cause changes to the technical data and functional specifications No ri...

Страница 6: ...Error If this LED is on a BMS error has occurred or cells are damaged Check the installation and contact your Mastervolt dealer B Yellow Battery state During normal operation the LED is off 1 short b...

Страница 7: ...or under voltage Battery over current Over temperature of the MLI Ultra Low State of Charge SOC Likewise automatically switch on is initiated when the conditions are safe again Charging The MLI Ultra...

Страница 8: ...sated charging Temperatures of the battery and its cells are monitored by the built in BMS If the temperature of the MLI Ultra is below 0 C 32 F an integrated heater is automatically turned on until 5...

Страница 9: ...om protected against rain snow spray vapor bilge moisture and dust Keep the MLI Ultra away from heat sources See specifications for allowed operating temperatures The MLI Ultra must be installed in up...

Страница 10: ...battery Step 3 Out of the box the battery is on switch is closed Press the Battery switch button to switch off safety disconnect LED C will blink for 1 minute to indicate that the battery is off swit...

Страница 11: ...ication between Mastervolt devices MasterBus is used as power management system for all connected equipment such as the inverter battery charger generator and many more Every device that is compatible...

Страница 12: ...SoC output Max rating 1mA Green 0 10VDC Black GND 6 3 Aux relay Max rating 30VDC 1A Yellow White 4 5 Not used Red Blue 1 2 Figure 8 six wire ferruled auxiliary cable State of Charge SoC indication Wir...

Страница 13: ...wering off MasterBus Powering on 0 1 Event based stop charge can be setup per charger Automatic stop charge for ALL Mastervolt chargers see section Stop Charge event on page 18 0 1 Cluster setting for...

Страница 14: ...close the battery switch Switch open Button to open the battery switch Switch state State of the battery switch open close unknown Note you need to login as installer to see all following parameters...

Страница 15: ...ead only CZone This checkbox is marked when the MLI Ultra is setup to work in a CZone network read only MB power Off MasterBus powering disabled Automatic MasterBus power will be switched off when the...

Страница 16: ...the full 100 regularly It is a common misconception that Lithium Ion batteries should not be fully charged 31 days 7 60 days Installer DOD To optimize the battery cycle life the Depth of Discharge DOD...

Страница 17: ...y Battery Safety event occurred and the safety relay is triggered to disconnect the battery from loads and charger See page 29 for what to do if the battery was switched off Stop charge Battery voltag...

Страница 18: ...auxiliary cable Heater on Turn on the heater of the MLI Ultra provided that the temperature of the MLI Ultra is below 0 C 32 F Stop Charge event Before the battery reaches the limits of the operating...

Страница 19: ...switch settings When connected to the system either select one from the drop down list or edit graphically 5 From the Battery Type drop down list select the required model 6 Option click the Advanced...

Страница 20: ...m the Load drop down list select the required charger 22 Set the State to Off 23 Click the Timer Advanced Settings button 24 Stop Charge circuit switch only from the Control Type drop down list select...

Страница 21: ...f the same length Install the batteries as close as possible to the charger Mastervolt recommends one charger for batteries that are connected in series It is best practice to label the batteries e g...

Страница 22: ...behavior is determined by the setting of the Primary unit DIP switches cannot be used for series parallel combinations See section How to change the DIP switch settings on page 13 for how to access t...

Страница 23: ...Ultra 12 1250 24 1250 User and Installation Manual 23 Examples 3 x 12V parallel 12V system Primary Replica1 Replica2 3 x 12V series 36V system Primary Replica1 Replica2 PRIM REPL1 REPL2 PRIM REPL1 RE...

Страница 24: ...replica batteries 9 Click the Activate button Now each battery will show its individual data in the monitoring tab while the Primary battery will show both the individual data and the data of the clu...

Страница 25: ...op down list 10 Click the OK button to return to the Advanced Settings window 11 Click the OK button to return to the Module Modifications window and then click the Alarm Switch Settings button 12 The...

Страница 26: ...we advise the following If external AC power is available switch off all loads and switch on the charger Apply a float voltage as specified in the following table Model Float voltage setting 12V 13 5...

Страница 27: ...will stop the attempts To re enable auto switch on long press for five seconds the Battery switch button If the battery was switched off manually long press for five seconds the Battery switch button...

Страница 28: ...voltage 0 C 32 F 1C 10V 20V Mechanical BCI Group Size Group 31 footprint fits in group 49 Length L 330 mm 13 Width W 173 mm 6 8 Height H 210 mm 8 3 excl terminals and stud fuse 228 mm 9 incl terminals...

Страница 29: ...R AUTO SWITCH ON Cell over voltage Cell under voltage Battery over current Cell over temperature Cell voltages and temperatures are within safe operating range Low SoC Charger is connected Extreme ove...

Страница 30: ...retention Available capacity Cell temperature C Cell temperatures are not necessarily equal to the ambient temperature of the battery Cycle life retention at different ambient temperatures Cycle life...

Страница 31: ...MLI Ultra 12 1250 24 1250 User and Installation Manual 31...

Страница 32: ...mastervolt com Location Shipping Power Products LLC N85 W12545 Westbrook Crossing Menomonee Falls Wisconsin 53051 United States Asia Pacific Customer Service T 64 9 415 7261 option 1 E enquiries bepma...

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