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Masterflex REGLO Digital Pump Drive with Advanced Connectivity

Section 4: Service & Maintenance

Masterflex

MINIFLEX PUMP HEAD REPLACEMENT

If necessary, the Miniflex pump head can be replaced. Contact Technical Assistance (see "

Technical 

Assistance

" on page 3-48) to order the appropriate replacement pump head.

Description: 

Part Number

Replacement Miniflex Single Channel Pump Head

77220-20

Replacement Miniflex Dual Channel Pump Head

77220-30

General preparation and required equipment:

•  Confirm you have the correct replacement pump head.
•  Remove the pump head from its packaging and inspect for any obvious signs of damage.
•  A Phillips head screwdriver is required to remove the pump head fastening screws.

To replace the Miniflex pump head:

1.  Turn the pump head handle counterclockwise to raise the upper section of the pump head.
2.  Remove the two fastening screws on the pump head’s back plate and carefully remove the pump head.
3.  Place the new pump head securely onto the Miniflex pump drive.
4.  Replace the two fastening screws to secure the new pump head to the drive.
5.  Load tubing and run a dispense calibration to confirm the new pump head is operating correctly (for 

further information see "

Loading Tubing

" on page 3-3, and "

Tube Calibration

" on page 3-8).

Содержание Ismatec Reglo 78018-10

Страница 1: ...78018 10 Model Nos 78018 10 78018 12 78018 14 78018 20 78018 22 78018 24 78018 40 78018 42 A 1299 5201 Edition 01 US Canada only Toll Free 1 800 MASTERFLEX 1 800 637 3739 Outside US Canada 1 847 549 7...

Страница 2: ...ex ii 2019 Cole Parmer Instrument Company All rights reserved Masterflex is a registered trademark of the Cole Parmer Instrument Company Trademarks bearing the symbol in this publication are registere...

Страница 3: ...2 Loading Tubing 3 3 Cassette Models 3 3 Miniflex Models 3 5 Priming the Pump Drive 3 7 Tube Calibration 3 8 Tube Calibration Screen 3 8 Settings 3 10 Language Settings 3 10 Device Name 3 10 Setting t...

Страница 4: ...aving Remote Mode Settings as a New Program 3 32 Custom Program Modes 3 33 Adding a New Program Continuous Mode 3 33 Adding a New Program Time Mode 3 33 Adding a New Program Volume Mode 3 35 Adding a...

Страница 5: ...ion Stop pump before loading or unloading tubing CAUTION Hot Surface Do not touch CAUTION Risk of electric shock Consult Operating Manual for nature of hazard and corrective actions ABOUT THE REGLO Th...

Страница 6: ...odels Features A 5 inch multi language touchscreen display providing easy access to user defined operation parameters and direct readouts of pump operation data including pump speed flow rates flow di...

Страница 7: ...tubing for clean flow paths Automatic tubing retention that makes tube loading quick and easy Tool free tube replacement Available with one or two tube channels A maximum speed of 350 RPM and flow ra...

Страница 8: ...ty Section 2 Basic Setup Settings Masterflex SECTION 2 BASIC SETUP SETTINGS Cassette Models Miniflex Models Power Switch Ethernet Port USB Port Power Cable Locking Barrel Connector DB 25 Port Touchscr...

Страница 9: ...Settings Masterflex TOUCHSCREEN ICONS Calibrate Prime Calibration Complete Program Clockwise Ramp Down Close Cancel Ramp Up Confirm Record Volume Continuous Remote Counterclockwise Reset Delete Screen...

Страница 10: ...short as possible Use the appropriate tube diameter for the required flow rate and viscosity Recalibrate tubing regularly to maintain the best flow rate accuracy for further information see Tube Calib...

Страница 11: ...ii are at a minimum of four 4 times the outside tube diameter and are as short as possible Use the appropriate tube diameter for the required flow rate and viscosity Recalibrate tubing regularly to ma...

Страница 12: ...g STOP The tube is now conditioned and ready for priming calibration and use NOTE Once the tube has been loaded and conditioned the new tube s size will need to be selected from the Tube Size screen T...

Страница 13: ...ow rate and viscosity Regularly recalibrate tubing to maintain the best accuracy of flow rates for further information see Tube Calibration on page 3 8 After installing new tubing the pump should be r...

Страница 14: ...Flow Rate screen e Tap FLOW RATE to select field and then enter 350 using the onscreen keypad f Tap CONFIRM to save and return to the Continuous Mode screen 4 Tap START The drive will commence operat...

Страница 15: ...rn the drive off before removing or installing tubing Fingers or loose clothing could get caught in the drive mechanism Example Flow System To prime the pump drive 1 Insert the appropriate tubing into...

Страница 16: ...2 Insert the tube outlet into a suitable container NOTE The container should be graduated or placed on a scale for increased accuracy If using a scale an acceptable weight to volume conversion for wat...

Страница 17: ...keypad to enter the measured volume of fluid from the tube outlet container 14 Tap CONFIRM to complete calibration and return to the previous mode screen Calibration Complete should now be displayed t...

Страница 18: ...gs screen will be displayed 2 Tap LANGUAGE 3 Select the desired language from the available list 4 Tap CONFIRM to save the new language selection Device Name Individual names can be assigned to each R...

Страница 19: ...ormat either month day year or day month year 4 Tap the desired MONTH DAY or YEAR field to select and then enter the date using the onscreen keypad 5 Tap CONFIRM to save or CANCEL to discard changes W...

Страница 20: ...any of the mode screens The Settings screen will be displayed 2 Tap ETHERNET SETTINGS The Ethernet Settings screen will be displayed 3 Tap DHCP to automatically configure IP settings or STATIC to man...

Страница 21: ...ap the SOUND DISPENSE toggle to select either ON or OFF To enable or disable the batch cycle completion alert 1 Tap SETTINGS from any of the mode screens The Settings screen will be displayed 2 SCROLL...

Страница 22: ...irmware version Factory reset and updates are also accessed from the Device Information screen To access the Device Information screen 1 Tap SETTINGS from any of the mode screens The Settings screen w...

Страница 23: ...d electrical shock the power cord protective grounding conductor must be connected to ground Not for operation in wet locations as defined by EN61010 1 MODE SELECTION SCREEN The Mode Selection screen...

Страница 24: ...ges to zero C FLOW RATE Displays the current flow rate in the unit of measurement selected by the user Tap to access the Flow Rate screen D SIZE Tap to access the Tube Size screen E CALIBRATE Tap to a...

Страница 25: ...e the pump in Continuous Mode 1 Tap CONTINUOUS from the Mode Selection screen The Continuous Mode Run screen will be displayed 2 If required Press and hold CUMULATIVE VOLUME RESET to reset the display...

Страница 26: ...n 3 Tap NEW PROGRAM NOTE If NEW PROGRAM is not displayed on the Mode Selection screen tap SCROLL to view additional pages 4 Tap CONTINUOUS The Continuous New Program screen will be displayed with the...

Страница 27: ...umulative volume Press and hold CUMULATIVE VOLUME RESET until the display changes to zero D BATCH TOTAL Displays the number of dispenses that have been completed in the current batch To reset the batc...

Страница 28: ...lected and is properly loaded into the pump drive for further information see Loading Tubing on page 3 3 Confirm all fluids and containers are ready Switch the drive on using the power switch located...

Страница 29: ...t from the available list b Tap CONFIRM to save or CANCEL to discard changes and return to the previous screen c Tap FLOW and enter the desired flow rate using the onscreen keypad d Tap CONFIRM to sav...

Страница 30: ...desired 2 Tap MODE NAME BANNER to return to the Mode Selection screen 3 Tap NEW PROGRAM NOTE If NEW PROGRAM is not displayed on the Mode Selection screen tap SCROLL to view additional pages 4 Tap TIME...

Страница 31: ...he current Cumulative Volume of fluid that has been pumped To reset the cumulative volume Press and hold CUMULATIVE VOLUME RESET until the display changes to zero D BATCH TOTAL Displays the number of...

Страница 32: ...Confirm the correct tubing has been selected and is properly loaded into the pump drive for further information see Loading Tubing on page 3 3 Confirm all fluids and containers are ready Switch the dr...

Страница 33: ...NOTE If the interval time is set to 0 zero the pump drive will require a start input from either the touchscreen or a wired input to start the next dispense a Tap HR MIN SEC or TENTHS and enter the d...

Страница 34: ...ption settings during operation To make any adjustments a Tap PAUSE and then repeat steps 2 10 above b Tap CONTINUE to complete the pump operation once the desired changes have been made Saving Volume...

Страница 35: ...ive for further information see Loading Tubing on page 3 3 Confirm all fluids and containers are ready Confirm that the tubing has been calibrated by checking that Calibration Complete is displayed on...

Страница 36: ...he Volume Mode Edit screen 7 Tap STOP when the desired volume of fluid has been pumped The recorded dispense volume will now be displayed under VOLUME 8 Tap CONFIRM to save or CANCEL to discard record...

Страница 37: ...n All touchscreen functions with the exception of STOP SCREEN LOCK and EDIT will be disabled Remote Mode Run Screen The Remote Mode Run screen displays the currently selected operation dispense settin...

Страница 38: ...r Ethernet connection To connect to MasterflexLive 1 Go to www masterflex com and type MasterflexLive into the search bar 2 Follow the onscreen prompts to log in or create a new account 3 Follow the o...

Страница 39: ...the drive s DB 25 female connection port To operate analog control and monitoring 1 Tap REMOTE from the Mode Selection screen The Remote Mode Run screen will be displayed 2 Tap EDIT The Analog Input...

Страница 40: ...screen 3 Tap NEW PROGRAM NOTE If NEW PROGRAM is not displayed on the Mode Selection screen tap SCROLL to view additional pages 4 Tap REMOTE The Remote New Program screen will be displayed with the las...

Страница 41: ...Rate screen d Tap FLOW and enter the desired flow rate using the onscreen keypad e Tap CONFIRM to save or CANCEL to discard changes and return to the Continuous New Program screen 5 Tap SIZE The Tube...

Страница 42: ...Tap CONFIRM to save or CANCEL to discard changes and return to the previous screen c Tap FLOW and enter the desired flow rate using the onscreen keypad d Tap CONFIRM to save or CANCEL to discard chang...

Страница 43: ...e Volume New Program screen 5 Tap INTERVAL TIME to set the amount of time the pump will pause between each operation The Interval Time screen will be displayed NOTE If the interval time is set to 0 ze...

Страница 44: ...tapping SCROLL will display additional pages Adding a New Program Remote Mode To add a new Remote Mode program 1 Tap NEW PROGRAM from the Mode Selection screen The New Program screen will be displayed...

Страница 45: ...rmation see Tube Calibration on page 3 8 If required prime the pump before operation for further information see Priming the Pump Drive on page 3 7 To use a program 1 Select the desired program from t...

Страница 46: ...ONFIRM to save or CANCEL to discard changes and return to the Mode Selection screen Deleting a Program To delete a program 1 Tap EDIT located next to the desired program name on the Mode Selection scr...

Страница 47: ...ility of the customer SOFTWARE FIRMWARE UPDATES Visit www masterflex com to download the latest software and firmware updates for your device NOTE All updates must be downloaded onto a USB drive befor...

Страница 48: ...0 mA 15 Remote Start Stop Input 3 Speed Control Input Reference 16 Remote CW CCW Input 4 Speed Signal Current Output 0 20 mA 17 Remote Start Stop CW CCW Prime Reference 5 Speed Signal Output Reference...

Страница 49: ...pump head Remove the pump head from its packaging and inspect for any obvious signs of damage A Phillips head screwdriver is required to remove the pump head fastening screws To replace the Miniflex p...

Страница 50: ...on The display does not light up during remote operation Defective remote control or setting error 1 Switch the pump drive off 2 Check that the DB 25 connection cable is fully inserted into the drive...

Страница 51: ...longer in its closed position or an internal connection is loose or broken Actions Drive will stop immediately Close pump head If necessary power cycle the pump drive If error persists see Technical...

Страница 52: ...and DB 25 male connector 07523 92 DB 25 male connector no cable connector only 07523 94 Cable assembly DB 25 male connector and 25 ft 7 9 m cable with stripped wire ends 07523 95 Dispensing Wand with...

Страница 53: ...BROWN BLACK BROWN 0 36 ORANGE GREEN ORANGE 0 38 GREEN YELLOW GREEN 0 44 ORANGE YELLOW ORANGE 0 51 WHITE YELLOW WHITE 0 57 ORANGE WHITE ORANGE 0 64 BLACK BLACK BLACK 0 76 ORANGE ORANGE ORANGE 0 89 WHI...

Страница 54: ...ed output 4 20mA 0 600 Motor running relay Closed when running 1A max 24VDC General alarm relay Closed when error is displayed 1A 24VDC Open head relay Closed when activated 1A 24VDC 160RPM Models Tac...

Страница 55: ...rature All Models 0 C to 40 C 32 F to 104 F Storage Temperature All Models 25 C to 65 C 13 F to 149 F Humidity Non Condensing All models 10 to 90 Altitude All Models Less than 2000 m Pollution Degree...

Страница 56: ...en returning the product please state the reason for the return For your protection pack the product carefully and insure it against possible damage or loss Any damages resulting from improper packagi...

Страница 57: ...e 1 800 MASTERFLEX 1 800 637 3739 Outside US Canada 1 847 549 7600 1 847 381 7050 EN809 manufactured by Cole Parmer Instrument Company 28W092 Commercial Avenue Barrington IL 60010 techinfo masterflex...

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