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MAINTENANCE

MAINTENANCE SCHEDULE

Follow the service intervals indicated in the following maintenance schedule.

Service your generator more frequently when operating in adverse conditions.

Every 8 hours or prior to each use

•

Check oil level

•

Clean around air intake and muffler

After first 5 hours (break–in)

•

Change Oil

Every 50 hours or annually

•

Clean air filter

•

Change oil if operating under heavy load or in hot environments

Every 100 hours or annually

•

Change oil

•

Clean/adjust spark plug

•

Clean spark arrestor

•

Clean fuel valve filter

Every 250 hours

•

Clean combustion chamber

•

Check/adjust valve clearance

Every 3 years

•

Replace fuel line

Содержание 055-0216-8

Страница 1: ...s IMPORTANT Please read this manual carefully before operating the generator and save it for reference GAS POWERED PORTABLE GENERATOR MODEL NO 055 0216 8 INSTRUCTION MANUAL...

Страница 2: ...war...

Страница 3: ...TABLE OF CONTENTS TABLE OF CONTENTS SAFETY DEFINITIONS 4 IMPORTANT SAFETY INSTRUCTIONS 5 CONTROLS AND FEATURES 15 ASSEMBLY 19 OPERATION 24 MAINTENANCE 33 STORAGE 38 GENERATOR SPECIFICATIONS 41 ENGINE...

Страница 4: ...re not substitutes for proper accident prevention measures SAFETY DEFINITIONS DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury O warnings WARNI...

Страница 5: ...nutes Generator exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside a home or garage EVEN IF doors and windows are open ONLY use OUTSIDE and far away from window...

Страница 6: ...erator from the utility power and must comply with all applicable laws and electrical codes O warnings WARNING Do not use generator for medical and life support uses In case of emergency call 911 imme...

Страница 7: ...lement traumatic amputation or laceration Broken bones fractures bruises or sprains could result When starting engine pull the recoil cord slowly until resistance is felt and then pull rapidly to avoi...

Страница 8: ...k the cooling slots If connected devices overheat turn them off and disconnect them from the generator DO NOT use the generator if Electrical output is lost Equipment sparks smokes or emits flames Equ...

Страница 9: ...e cap Afterwards loosen gasoline cap to relieve pressure from the gasoline tank Only fill or drain gasoline outdoors in a well ventilated area DO NOT pump gasoline directly into the generator at the g...

Страница 10: ...pill When transporting or servicing the generator Make certain that the fuel valve is in the OFF position and the gasoline tank is empty Disconnect the spark plug wire When storing the generator Store...

Страница 11: ...dry conditions and to observe safe practices can result in electric shock Improper connections to a building can allow current to backfeed into utility lines creating an electrocution hazard A transf...

Страница 12: ...em and learn their meaning Proper interpretation of these symbols will allow you to more safely operate the product Symbol Meaning Start On Stop or Off Fuel Gasoline Valve On Off Locking Receptacle Ci...

Страница 13: ...Meaning Choke Run Hertz Volts Runtime Minimum Octane Use clean fresh regular unleaded gasoline with a minimum octane rating of 87 and an ethanol content of less than 10 by volume IMPORTANT SAFETY INS...

Страница 14: ...ired device Stopping the Engine Turn off and unplug all connected electrical loads Press the ignition switch to the OFF position Turn the fuel valve to the OFF position Electric Start See page 24 in O...

Страница 15: ...f to engine 4 Air Filter Protects the engine by filtering dust and debris from the intake air 5 Never Flat Wheels 9 1 2 24 1 cm 6 Recoil Starter Used to manually start the engine 7 Oil Fill Cap Dipsti...

Страница 16: ...rloads 4 Circuit Breakers Push Reset Protects the generator against electrical overloads 5 120 240 V AC 30 A Locking NEMA L14 30R May be used to supply electrical power for operation of 120 240 V AC 3...

Страница 17: ...time The LCD displays each mode for several seconds and then automatically cycles through Mode Description Frequency Hz Output frequency in hertz Example 60 0 hertz Voltage V Output voltage of the gen...

Страница 18: ...Engine Oil 1 120 V SAE Smart Charger 1 Oil Funnel 1 Assembly Parts Wheels 9 1 2 24 1 cm Never Flat Wheel A 2 Roll Pin B 2 Large R clip C 2 Support Leg Support Leg with Vibration Mounts D 1 Flange Bolt...

Страница 19: ...erator onto its recoil end Slide the roll pin B through the wheel A from the outside Slide the roll pin through the mount point on the frame Secure with the R clip C Repeat to attach the second wheel...

Страница 20: ...DD ENGINE OIL MAX OIL DIPSTICK MAX OIL DIPSTICK MAX CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil Damage to the gen...

Страница 21: ...f the running watt rating and vary the load occasionally to allow stator windings to heat and cool Adjusting the load will also cause engine speed to vary slightly and help seat piston rings After the...

Страница 22: ...ved container to transfer the gasoline to the generator DO NOT fill tank indoors DO NOT fill tank when the engine is running or hot ADD FUEL Use clean fresh regular unleaded gasoline with a minimum oc...

Страница 23: ...tral Floating Neutral circuit IS NOT electrically connected to the frame ground of the generator The generator stator winding is isolated from the frame and from the AC receptacle ground pin Electrica...

Страница 24: ...sport or storage Place the generator in a well ventilated area DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces Carefully consider w...

Страница 25: ...uel valve to the ON position Move the choke to the CHOKE position For restarting a warm engine move the choke to 75 of the CHOKE position STARTING THE ENGINE Electric Start 1 1 2 3 Press and hold the...

Страница 26: ...e RUN position over a 2 5 second duration CAUTION If the ignition switch is held down in the START position longer than 5 seconds it could damage the starter Push the ignition switch to the ON positio...

Страница 27: ...cause the engine to fail to start NOTE For gas starting in cold ambient temperature 59 F 15 C the choke must be in 100 of the CHOKE position for manual start procedures Do not over choke As soon as en...

Страница 28: ...plug the generator into any electric outlet in your home Doing so could create a connection to the utility company power lines You are responsible for ensuring that your generator s electricity does...

Страница 29: ...t starting wattage of all devices identified in step 1 Add this number to the number calculated in step 2 Starting wattage is the surge of power needed to start some electrically driven equipment Foll...

Страница 30: ...tes to stabilize internal temperatures of the engine and generator Press the ignition switch to the OFF position STOPPING THE ENGINE 1 2 3 4 Turn the fuel valve to the OFF position Important Always en...

Страница 31: ...aining balance roll the generator to the desired location 1 2 3 MOVING THE GENERATOR NEVER lift or carry the generator using the folding handle ALWAYS place the generator on its wheels in the upright...

Страница 32: ...s can be obtained by contacting our Technical Support Team The part number and recommended minimum altitude for the application of the high altitude carburetor main jet is listed in the following tabl...

Страница 33: ...rranty CLEANING THE GENERATOR CAUTION DO NOT spray generator directly with water Water can enter the generator through the cooling slots and damage the generator windings It can also contaminate the f...

Страница 34: ...iers slide the spring clamp down the oil drain hose and then pull the hose off the plug bracket Place the end of the oil drain tube into the oil drain container and allow the oil to completely drain N...

Страница 35: ...eeze in a clean absorbent cloth to remove all excess oil Place the filter in the assembly Reattach the air filter cover and snap in place CLEANING AND ADJUSTING THE SPARK PLUG CLEANING THE AIR FILTER...

Страница 36: ...th the factory set governor will void your warranty GENERATOR BATTERY Your generator is equipped with an automatic battery charging circuit that charges the battery while the engine is running The bat...

Страница 37: ...ch use Check oil level Clean around air intake and muffler After first 5 hours break in Change Oil Every 50 hours or annually Clean air filter Change oil if operating under heavy load or in hot enviro...

Страница 38: ...rator Never use a gasoline container gasoline tank or any other fuel item that is damaged or appears damaged DO NOT overfill the gasoline tank Always keep fuel away from sparks open flames pilot light...

Страница 39: ...rained gasoline according to local regulations or guidelines Option 2 Run Dry 6a With the generator running turn the fuel valve to the OFF position and allow the generator to run until the engine stop...

Страница 40: ...nel and appropriate hose if necessary under the carburetor drain bolt to avoid spillage When gasoline stops flowing from the carburetor replace and tighten the carburetor drain bolt and be sure to pro...

Страница 41: ...V 45 8 AC Amps 240 V 22 9 Frequency 60 Hz Phase Single Grounding Type Neutral Bonded to Frame Weight 176 lb 80 kg ENGINE SPECIFICATIONS Displacement 389 cc Type 4 Stroke OHV Spark Plug OEM Type NHSP F...

Страница 42: ...10W 30 5W 30 Synthetic 10W 40 5W 30 TEMPERATURE SPECIFICATIONS Starting Temperature Range 5 to 104 F 15 to 40 C NOTE An important message about temperature Your product is designed and rated for conti...

Страница 43: ...43 SPECIFICATIONS This page is intentionally left blank...

Страница 44: ...34 35 36 37 38 39 40 41 26 32 42 43 47 21 22 23 5 6 7 10 11 12 13 14 15 16 17 49 50 53 64 66 67 68 69 70 71 72 73 1 4 3 65 20 20 20 51 52 44 19 11 54 58 59 60 61 62 63 74 75 76 77 78 79 80 81 44 2 89...

Страница 45: ...8 b6 2 17 152 070011 07 Fuel Pipe 195 mm 1 18 45 090006 20 Holder Air Cleaner 1 19 1 6177 1 06 Lock Nut M6 Flange 2 20 1 6177 1 08 Lock Nut M8 Flange 10 21 46 100001 07 Gasket Exhaust 1 22 46 101000...

Страница 46: ...Nut M6 1 53 65299 0 8 2 Frame 689 536 600 1 54 1 5789 0835 Flange Bolt M8 35 2 55 1 93 08 Lock Washer 8 2 56 2 03 040 Washer 8 24 3 2 57 152 201200 00 Motor Mount 2 58 152 200702 02 Cover Handle 1 59...

Страница 47: ...cle Cover Receptacle L5 30R 1 91 5 1120 023 Receptacle L5 30R CSA 1 92 5 1120 027 Receptacle 5 20R CSA 2 93 5 1870 008 Receptacle Cover Receptacle 5 20R 2 94 2 08 171 1 Flange Bolt M6 12 Black 4 95 5...

Страница 48: ...40 41 42 36 34 35 28 12 31 32 33 30 26 27 28 29 24 25 23 22 61 62 43 44 45 46 47 48 49 50 51 12 52 53 54 55 56 57 58 59 60 79 80 81 82 78 76 77 72 73 74 75 70 68 69 71 66 67 65 63 64 104 83 84 85 86...

Страница 49: ...5789 0629 Flange Bolt M6 29 4 17 45 060001 00 Pulley Starter 1 18 46 123000 01 Ignition Coil 1 19 45 080001 00 Cooling Fan 1 20 46 120100 04 Flywheel 1 21 2 11 007 Oil Seal 35 52 8 2 22 2 05 050 Wire...

Страница 50: ...02 F6RTC Spark Plug F6RTC 1 56 2 08 014 Flange Bolt M10 80 4 57 46 020002 00 Gasket Cylinder Head Cover 1 58 46 021000 00 Cover Cylinder Head 1 59 45 020001 02 Breather Tube 1 60 45 020100 00 Bolt Cyl...

Страница 51: ...ir Cleaner 1 95 45 110001 00 Shaft Governor Arm 1 96 2 03 019 Washer 8 2 17 0 8 1 97 2 11 006 Oil Seal 7 14 5 1 98 45 110008 00 Pin Shaft 1 99 45 110003 00 Arm Governor 1 100 2 08 040 Bolt M6 21 Gover...

Страница 52: ...52 SPECIFICATIONS No Part Number Description Qty 117 1 93 05 Lock Washer 5 2 118 45 125000 03 Starter Motor Assembly 1 119 1 16674 0608 Flange Bolt M6 8 3 120 45 030200 00 Support 1 121 2 06 013 Clamp...

Страница 53: ...ITE B W W L G Y W G B Y ENGINE BLOCK GENERATOR BLOCK EARTH TERMINAL SPARK PLUG IGNITION COIL OIL LEVEL SW CONTROL BOX BLOCK COMBINATION SW R Br W L G Y CHARGE COIL BATTERY STARTER Br B G B G 3 4 2 1 6...

Страница 54: ...ith fuel Let unit stand for 10 mins Engine starts but runs roughly Choke in the wrong position Move choke until it stops under RUN position or push in completely Dirty air filter Clean or replace air...

Страница 55: ...Engine hunts or falters Engine governor defective Contact the help line Dirty fuel valve Clean the fuel valve Carburetor is dirty and running lean Contact the help line Choke in wrong position Move c...

Страница 56: ...elts sandpaper bits fluids tune ups or adjustments e this warranty will not apply where damage is caused by repairs made or attempted by others i e persons not authorized by the manufacturer f this wa...

Страница 57: ...57 WARRANTY INFORMATION This page is intentionally left blank...

Страница 58: ...equipment for the period of time listed below provided there has been no abuse neglect unapproved modification or improper maintenance of your equipment Your emission control system may include parts...

Страница 59: ...you warranty coverage if your small off road engine SORE or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your small off ro...

Страница 60: ...y such part fails during the ECS Warranty Period it shall be repaired or replaced by CPE according to Subsection d below Any such part repaired or replaced under the ECS Warranty shall be warranted fo...

Страница 61: ...3g CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission related part covered by the ECS Warranty...

Страница 62: ...ister Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or o...

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