masemasemasemasemase
GENERA
T
ORS
IS 2.7
B
Rev.3 A.A. 27/03/2014
cod.43256
Modello / Modelo
N° matricola / Matrìcula
Codice / Còdigo
USE, MAINTENANCE AND INSTALLATION MANUAL
GB
Страница 1: ...mase mase mase mase maseGENERA TORS IS 2 7 B Rev 3 A A 27 03 2014 cod 43256 Modello Modelo N matricola Matr cula Codice C digo USE MAINTENANCE AND INSTALLATION MANUAL GB...
Страница 2: ...IS 2 7 B 2 GB GB...
Страница 3: ...and for the modern conception the strong sizing the materials employees the continuous updatings constitutes an effective answer to the operators demands of the sector This Manual instructions will fu...
Страница 4: ...USING THE GENERATOR 28 4 1 Preliminary checks 28 4 2 Fuelling 28 4 3 Starting the generator 29 4 4 Stopping the generator 29 5 SAFETY SWITCHES AND WARNING SIGNALS 30 5 1 Protection against short circ...
Страница 5: ...ally by differential effect Skilled person A person with technical know how or sufficient experience to allow him to avoid the dangers inherent in electricity MASE specialised personnel A person able...
Страница 6: ...e because of unstable tightening of the parts and a development of oxide between the parts Direct contact Contact of persons or animals with live parts Control circuit Circuit used to control machine...
Страница 7: ...protected from any agent which may damage it for the entire life cycle of the generator The manual must accompany the generator if transferred to another user or owner It is opportune to remember the...
Страница 8: ...r or the manufacturer Only mase technicians or personnel trained by mase have the necessary knowledge of the generator and the special equipment as well as the experience to carry out any operation in...
Страница 9: ...that particular attention must be paid in order to prevent serious risks which could lead to death or possible harm to the health of personnel Aconditionwhichmayoccurduringthelifetimeofaproduct syste...
Страница 10: ...6286 Cod 41527 Cod 42264 Cod 42329 Cod 41650 Cod 42136 Cod 40179 Cod 41961 Cod 42900 Cod 43244 Cod 41961 Cod 42586 Cod 41763 Cod 42868 Cod 017224 Cod 41650 Cod 42329 1 4 SYMBOLS ON THE GENERATOR GROUP...
Страница 11: ...isabling generator set Accidental starting can cause severe injury or death Before working on the generator set or connected equipment disable the generaset asfollows 1 Disconnect power to battery cha...
Страница 12: ...eakproof and routinely inspected Carbon monoxide symptoms Carbon monoxide can cause severe nausea fainting or death Carbon monoxide is a poisonous gas witch is present in exhaust gases Inspecting exha...
Страница 13: ...icing equipment Configure the installation to electrically ground the generator set and alectrical circuits when in use Never contact electrical leads or appliances when standing in water or on wet gr...
Страница 14: ...wash immediately the affected area with large quantity of clean water Seek immediate medical aid in case of eyes contact Do not intentionally make the battery spark by short circuiting to check its r...
Страница 15: ...EN 12601 Reciprocating internal combustion engine driven generating sets 98 37 EC and subsequent amendments Essential machine requirements for safety and health protection Machine directive Directive...
Страница 16: ...insulated soundproof casing and an advanced soundproof system for combustion smoke exhaust Thealternatorsusedarethesynchronousself energized type 2 1 COMPOSITION OF GENERATOR UNIT The generator unit i...
Страница 17: ...COMMAND AND CONTROL PANEL STANDARD VERSION Each generator is fitted with an instrument panel for commands and controls with the following components 1 STARTBUTTON 2 STOPBUTTON 3 MENUNAVIGATIONBUTTON 4...
Страница 18: ...EQUENCY 60 Hz GRADE OF PROTECTION IP 23 MAX TEMP OF USE 40 104 C F MIN TEMP OF USE 5 23 C F MAX ALTITUDE OF USE 1000 3281 m ft MAX INCLINATION DURING PERIODICAL 3 min 30 MAX INCLINATION DURING USE CON...
Страница 19: ...r temperature in the place of installation must be between 5 C 23 F and 40 C 104 F The relative humidity must not exceed 50 at a maximum temperature of 40 C Relative humidity of 90 at 20 C 68 F and 10...
Страница 20: ...ng a vacuum easily overcome by the water pump head of the generator Do not fit any type of protection cap on the direct intake system The system with baffle ref 2 on the other hand may cause the follo...
Страница 21: ...ling circuit against intake of mud sand and seaweed The filter mesh must be the fine type it is advisable to use the type with 2 470 m micron pitch Different sizes would not allow good filter efficien...
Страница 22: ...IS 2 7 B 22 GB GB 3 5 4 TYPICAL INSTALLATION WITH GENERATOR BELOW THE WATERLINE 3 5 3 TYPICAL INSTALLATION WITH GENERATOR ABOVE THE WATERLINE...
Страница 23: ...IS 2 7 B 23 GB GB TYPICAL INSTALLATION WITH GENERATOR AND SEPARATOR BELOW THE WATERLINE TYPICAL INSTALLATION WITH GENERATOR AND SEPARATOR ABOVE THE WATERLINE...
Страница 24: ...3ft from the sea exhaust union Sea exhaust union It must be installed in such a position that it is always above sea level Water gas separator Separates the water from the gas reducing the noise at t...
Страница 25: ...r is NOT supplied with a fuel filter fitted inside the casing Therefore when connecting the fuel tank fit a fuel filter It is also advisable to fit a cock on the feed line downstream of the tank 3 6 2...
Страница 26: ...he state of the terminal connections and the battery liquid level If necessary disconnect the cables working in reverse order from connection Do not invert the polarities of the connection cables as t...
Страница 27: ...xt ATTENTION It is possible to have this type of connection only on the main CBU module 3 7 3 A C CONNECTION This connection can be made by means of the power terminal board ref 1 Generator earthing H...
Страница 28: ...generator can be stopped by setting the switch ref 3 to the OFF position Short circuits High voltage may cause serious injury or death Short circuits may cause physical injury and or damage to the eq...
Страница 29: ...starting the generator on load Check that the water and fuel pipes are properly connected Check that all the electrical connections have been properly made and that no connections are in a bad state C...
Страница 30: ...water in the exhaust system with possible serious damage to the engine In case of have difficulty in starting the engine absolutely do not persist for a long time before first having closed the seawa...
Страница 31: ...tarting Alarm code Simbol Alarm name Description 0 Emergency stop Means that the emergency pushbutton is pressed 3 Missing engine stop Means that after engine is stopped the electronic board detects a...
Страница 32: ...f alarms Maintenance first 50 hours Input Output signals Commands Checks Connector mod 485 for MODBUS protocol It allows monitoring and driving the genset by the boat main control monitor Output all i...
Страница 33: ...ance the side doors and top door must be removed The generator is started from a remote control panel In order to prevent accidental starting set the emergency switch to the 0 OFF position Disconnect...
Страница 34: ...centres for disposal Wear gloves to protect the hands from contact with oil In case of accidental contact with engine oil thoroughly wash the affected part with soap and water Do not top up with oil o...
Страница 35: ...the instructions given in the manual of the type of fuel filter installed See also Chap 3 6 1 Fuel filter 6 8 BLEEDING THE FUEL SYSTEM The fuel system is developed to eliminate air bubbles penetrated...
Страница 36: ...re starting the generator 6 11 REPLACING THE ZINC ANODE A sacrificial zinc anode ref 4 has been fitted in the water air heat exchanger ref 3 to protect it against galvanic currents Periodically check...
Страница 37: ...doors or hold the hands close to the V belts and pulleys when the engine is running A V belt is used to transmit the rotation motion from the drive shaft pulley to the seawater pump pulley ref 1 A to...
Страница 38: ...tilled water If the generator is not used for a long period of time it is advisable to disconnect it and store it in a dry place at a temperature above 10 C 50 F and to carry out a full recharging cyc...
Страница 39: ...o the cylinder and let the engine turn a few times by manually operating the drive shaft pulley Refit the injector Replace the zinc pads see par 6 11 Aspirate some antifreeze into the seawater intake...
Страница 40: ...ension 1 st time Replace seawater pump impeller Check condition of anticorrosion zinc Check thermostat function Check correct airflow in the cooling system Intake Exhaust system Check the air cleaner...
Страница 41: ...rator is not in overload Reduce the load Check calibration of the injectors Consult Service Centre The engine runs irregularly Check fuel filters Replace Bleed the air bubbles from the fuel circuit Th...
Страница 42: ...wayfromatmosphericagentsandhumidity 7 2 LIFTING AND HANDLING OF THE PACKED GENERATOR UNIT Always check that the capacity of the lifting means and its accessories is greater than the weight of the gene...
Страница 43: ...s carried out according to mase instructions The service procedures are carried out exclusively by mase specialised technical personnel The electrical system and the loads to which the generator is co...
Страница 44: ...5 FUSE 6 FUSE 7 ENGINE PROTECTION MODULE 8 STARTER MOTOR 9 OIL PRESSURE SWITCH 10 ENGINE THERMOSTAT 11 ENGINE THERMOSTAT 12 FUEL CUT OUT SOLENOID 13 EARTH CONNECTION SCREW 14 ALTERNATOR THERMOSTAT 15...
