Masdaf UKM-50 Скачать руководство пользователя страница 5

                                                                                                                                                                                

Mas Grup

 

 

 

 

 

4.1.1. Impeller 
 

The  impellers  are  designed  such  that  they  have  2  blades,  with  wide 
cross-sectional  areas  and  in  the  form  of  open  impeller  which  allow  the 
passage of 18-76 mm diameter solid particles. 

 

Pump Type 

Diameter of Solid Particles 

UKM-

S 2”x2” 

44,5 mm (1,75”) 

UKM-

S 3”x3” 

63,5 mm (2,5”) 

UKM-

S 4”x4” 

76 mm (3”) 

UKM-

S 6”x6” 

76 mm (3”) 

UKM-

S 8”x8” 

76 mm (3”) 

UKM-

S 10”x10” 

76 mm (3”) 

UKM-50 

18 mm (0,75

”) 

 

Table 1:

 Solid Particles 

 

4.1.2. Bearing and Lubrication 

 

Single  or  double  ball  bearings  are  used  both  motor  and  impeller  side 
bearings. These bearings are lubricated during installation in the factory. 
Oil indicator must be monitored at regular intervals. 

 

Pump Type 

Bearings 

 at the 

 impeller side 

Bearings  

at the  

motor side 

UKM-

S 2”x2” 

6208 (SRBB) 

6208 (SRBB) 

UKM-

S 3”x3” 

6208 (SRBB) 

6208 (SRBB) 

UKM-

S 4”x4” 

6308 (SRBB) 

3308 (DRBB) 

UKM-

S 6”x6” 

6308 (SRBB) 

3308 (DRBB) 

UKM-

S 8”x8” 

3310 (DRBB) 

3311 (DRBB) 

UKM-

S 10”x10” 

3310 (DRBB) 

3311 (DRBB) 

 

SRBB: Single Row Ball Bearing    DRBB: Double Row Ball Bearing 

* UKM-50 series use bearings of the driver. 

Table 2:

 Bearing Types 

 
4.1.3. Seals 

 

In  UKM-S  type  pumps,  silicon  carbide  (SiC)  surface  mechanical  seal 
(Burgmann MG1) are used. Seal region is filled with liquid oil. 

 

4.2.  Construction of Pump Group 

 

4.2.1.  Drive 

 

TEFC    (Totally  Enclosed  Fan  Cooled)   

  3  phase,  squirrel  caged,  IM 

1001B3 type electrical or diesel motor (along with belting if needed) which 
complies  with  DIN  EN  60034  IEC  is  used  to  drive  the  pump  in  proper 
speed and power. 
 
Specifications of electrical motor;  
Isolation class 

 

: F  

Protection class 

 

: IP 54-IP 55  

Frequency 

 

: 50 Hz 

Running type 

 

: S1 

Start up type 

 

: Up to 4 kW, 3x380 V (Y) 

 

 

 

  More than 4 kW,  

3x380V (Δ)+(Y/ Δ) 

 

4.2.2. Coupling and Coupling Guard 

 

In  applications  where  the  drive  is  with  electrical  motor,  an  elastic  shaft 
coupling in accordance with DIN 740 and in applications where the drive 
is with diesel motor, a special coupling is used. A coupling guard is given 
in  accordance  with  EN  294  in  case  of  the  pump  group  includes  the 
coupling and chassis. 

 
 
 

 

 

Pump can only be run with a guard in accordance with EN 294 

according to safety instructions. 

If there is no cover, it is provided by the operator. 

 

4.2.3. Base Plate 

 

It  is  manufactured  from  steel  plate  or  U  profile  steel  in  accordance  with 
DIN 24259 in direct coupling applications. 
In the case of belting drive, U profile is preferred. 

 

5.  TRANSPORT AND STORAGE

 

 
Suction,  discharge  and  all  auxiliary  fittings  must  be  closed  during 
transport and storage. Dead-end covers must be removed while the pump 
unit is being installed. 

 

5.1. Transport 

 

Pump and pump group must be carried safely to the installation location 
by lifting equipments. 

CAUTION 

 
Current  general  lifting  safety  instructions  must  be  applied.  Please  use  a 
suspension system shown in figure  while you are carrying and lifting the 
pump  unit.    The  suspension  rings  may  be  broken  because  of  the 
excessive  load  and  may  result  in  a

 

damage  of  the  pump.  Prefer  fabric 

cable for suspension. 

 

Figure 2-a:

 Transport of Diesel Motor Coupled Pump Group 

 

Figure 2-b:

 Transport of Electrical Motor Coupled Pump Group 

 

 

Incorrect lifting may damage the pump unit and cause injuries. 

 

Содержание UKM-50

Страница 1: ...Revision No 02 July 2018 Self Priming Centrifugal Pumps UKM S SERIES OPERATING MANUAL...

Страница 2: ...with drivers Elektrikli Pompa niteleri Related Directives Y netmelikler 2006 42 EC Machinery Directive 2006 42 AT Makine Emniyeti Y netmeli i 2014 35 EU Low Voltage Directive 2014 35 AB Al ak Gerilim...

Страница 3: ...against the electrical risks Sign for the operator s safety 1 IMPORTANT SAFETY PRECAUTIONS In order to minimize the accidents during the mounting and putting into service of the pump the following ru...

Страница 4: ...ual If the personnel do not have enough knowledge required training must be given by the costumer If training support is needed by the costumer it will be provided by the manufacturer seller CAUTION U...

Страница 5: ...cifications of electrical motor Isolation class F Protection class IP 54 IP 55 Frequency 50 Hz Running type S1 Start up type Up to 4 kW 3x380 V Y More than 4 kW 3x380V Y 4 2 2 Coupling and Coupling Gu...

Страница 6: ...roperties of the Steel Framework Bases Foundations with steel framework shall be designed in such a way that the base plate is bolted or welded contacting to all area CAUTION If base plate is supporte...

Страница 7: ...e sure that a suitable spacing is left between the coupling halves while mounting pump and the rotor 5 Horizontal pump groups mounted on the base plate or directly mounted on the base alignment of the...

Страница 8: ...n line If there is a liquid flow from an open pipe into sump the flow should be kept away from the suction inlet because the inflow will carry air down into the sump and air entering the suction line...

Страница 9: ...e of the pump must be open to the atmospheric pressure through a by pass line installed between the pump discharge and the check valve A self priming centrifugal pump will not prime if there is suffic...

Страница 10: ...e seal bed plug it is concluded that the seal is leaking UKM S 2 x2 0 6 liter UKM S 3 x3 0 6 liter UKM S 4 x4 0 7 liter UKM S 6 x6 0 7 liter UKM S 8 x8 2 7 liter UKM S 10 x10 2 7 liter Table 4 The Mec...

Страница 11: ...embly and repair consult the literature supplied with the power source or contact your local power source representative CAUTION Before attempting to disassemble or service the pump 1 Familiarize your...

Страница 12: ...t oil bath electric oven or hot plate may be used to heat the bearings Bearings should never be heated with a direct flame or directly on a hot plane Note Hot oil is used to heat the bearings hot the...

Страница 13: ...w After the rotating assembly is installed in the pump casing coat the threads of the capscrew with Never Seez or equivalent compound and install the impeller washer and capscrew torque the capscrew t...

Страница 14: ...t 1 1 2 2 2 3 30 Impeller kit 1 1 1 2 2 3 30 Wearing Plate 2 3 4 5 5 6 60 Bearings kit 1 1 2 2 3 4 50 O Ring for Casing kit 1 1 1 1 2 2 3 40 O Ring for Shaft kit 1 1 2 2 3 4 50 Sealing Bushes kit 1 1...

Страница 15: ...needed Replace worn or damaged parts Check that impeller is properly centered and rotates Free impeller of debris Check driver output check belts or couplings for slippage Install by pass line Measur...

Страница 16: ...00 293 250 440 400 20 38 110 UKM S 6 x6 DN 150 DN 150 414 490 904 62 258 310 929 447 281 585 525 20 38 127 UKM S 8 x8 DN 200 DN 200 406 615 1021 336 388 1048 521 305 705 635 22 45 170 UKM S 10 x10 DN...

Страница 17: ...Plug 373 Washer 20 Impeller 264 Pipe Plug 374 Washer 30 Bearing Housing 265 Pipe Plug 375 Washer 35 Bearing Cover 266 Pipe Plug 377 Washer for Impeller Cap Screw 60 Shaft 267 Pump Casing Drain Plug 3...

Страница 18: ...ing Plate 211 Key for Pump Shaft 377 Washer for Impeller Cap Screw 08 Impeller Back Plate 220 Oil Gasket 390 Ring 11 Elbow Cover 221 Oil Gasket 391 Ring 12 Bearing Housing Flange 260 Pipe Plug 394 Elb...

Страница 19: ...Hex Bolt 02 Volute Casing 321 Hex Bolt 04 Flap Valve Casing 322 Hex Bolt 12 Adaptor 340 mbus Bolt 20 Impeller 360 Casing Nut 60 Shaft 370 Washer for Impeller Cap Screw 91 Suction Flap 380 Setscrew 21...

Страница 20: ...Key for Pump Shaft 391 Ring 220 Oil Gasket 400 O Ring 221 Oil Gasket 402 O Ring 222 Oil Gasket 412 Gasket 250 Mechanical Seal 413 Gasket Table 13 Rotating Region of UKM S Self Priming Centrifugal Pump...

Страница 21: ...Mas Grup 19 17 UKM S DRAWING FOR DISMANTLING Figure 18 UKM S Drawing For Dismantling...

Страница 22: ...3 x3 4 x4 6 x6 8 x8 15 Figure 14 UKM S Sectional Drawing 10 x10 16 Figure 15 UKM 50 Sectional Drawing 17 Figure 16 Rotating Region of UKM S Self Priming Centrifugal Pump Sectional Drawing 18 Figure 17...

Страница 23: ...o 17 Tuzla STANBUL TURKEY Tel 90 216 456 47 00 pbx Fax 90 216 455 14 24 Ankara Regional Directorate A a ve ler Mah 1329 Sok No 6 9 ve ler ANKARA TURKEY Tel 90 312 472 81 60 67 Fax 90 312 472 82 51 Fac...

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