Masdaf UKM-50 Скачать руководство пользователя страница 4

                                                                                                                                                                                

Mas Grup

 

 

 

 

 

 

 

Figure 1: 

Pump Label

 

 

2.2. Performance Information 

 

Actual  performance  of  the  pump  can  be  obtained  from  the  order  page 
and/or from the test report. This information is given on the pump label.  
The  performance  curves  given  in  the  catalog  are  valid  for  water  whose 
density  and  viscosity  are  ρ=1  kg/dm

3

 

and      ν=1  cst.  respectively.  For 

those  liquids  whose  densities  and  viscosities  are  different  from  those  of 
water,  please  consult  with 

MAS  DAF  MAKINA 

SANAYI  A.Ş. 

since  the 

performance curves vary with density and viscosity 

 

CAUTION 

 

Do not operate the pump with a motor that has a different power 

except for the given catalog and label values. 

 

The pump is not to be operated at off-design point given in the order and 
supplied from the firm. 
It  is  necessary  to  ensure  that  the  instructions  are  obeyed  for  the  safe 
running of the pump. 

 

2.3. Warranty Conditions 

 

The  entire  products  in  our  selling  program  are  warranted  by 

MAS  DAF 

MAKINA SANAYİ A.Ş.

 

 

The warranty conditions will only be valid when all the instructions about 
installation  and  start-up  operations  of  the  pump  unit  are  taken  into 
account. 

 

2.4. Test 

 

All Pumps are dispatched for sale when all the performance and pressure 
tests  are  completed.    Proper  assurance  of  material  and  fault-free 
operation  of  pumps  whose  performance  tests  are  made  is  under  the 
warrantyof 

MAS DAF MAKINA SANAYI A.Ş.

 

 

2.5. Pressure Limit 

 

 

Pressure at the discharge flange must not exceed 10 Bar. A special order 

is necessary for applications with higher pressures. 

 

3.  SAFE OPERATING CONDITIONS 

 

This  manual  contains  main  safety  instructions  for  the  installation, 
operation  and  maintenance.  It  must  be  read  by  the  personnel  who  are 
responsible for installation and operation.  This manual should always be 
kept  near  the  installation  location.  It  is  important  to  comply  with  safety 
precautions stated in page 1 along with the general safety instructions as 
well as preventive measures repeated in other sections of this manual. 
 

3.1. Training of Personnel

 

 

Installation,  operation  and  maintenance  personnel  must  have  necessary 
knowledge  in  order  to  accomplish  the  given  job.  The  responsibility, 
adequacies and controlling duties of such personnel must be determined 
by  the  costumer.  It  has  to  be  certain  that  these  personnel  comprehend 
totally the content of the operating manual. 
If  the  personnel  do  not  have  enough  knowledge,  required  training  must 
be given by the costumer.  If training support is needed by the costumer, 
it will be provided by the manufacturer/seller. 

 

CAUTION 

 

Untrained personnel and unwillingness to comply with safety instructions 
may  be  risky  for  both  machine  and  environment.   

MAS  DAF  MAKINA 

SANAYI A.Ş.

 is not responsible for this kind of damages. 

 

3.2. Hazardous  Conditions  That  May  Occur  When  One  does  not 

Comply with the Safety Instructions 

 

Incompliance  with  safety  regulations  may  put  the  personnel,  the 
environment  and  the  machine  in danger  and  thus  may  cause  damages. 
Incompliance  with  safety  regulations  may  give  rise  to  situations  listed 
below. 

 

Important operational functions of the factory may stop. 
Maintenance may get difficult. 
One may get injured by electrical, mechanical or chemical hazards. 
 
3.3. Safety Measures for Operator 

 

Dangerous, hot or cold components in the pump area must be covered so 
that one cannot touch them. 
Moving  components  of  the  pump  must  be  covered  so  that  one  cannot 
touch  them.    Those  covers  must  not  be  dismounted  while  the  pump  is 
running.    Dangers  that  results  from  electrical  connections  must  be 
removed.  To  get  more  information  about  this  subject,  you  can  refer  to 
domestic electrical instructions. 

 
3.4. Safety Measures for Maintenance and Installation

 

 

The  costumer  must  assure  that  all  maintenance,  check  and  installment 
tasks  are  performed  by  qualified  personnel.  Repair  work  must  only  be 
performed while the machine is not running.   
The  pump  and  its  auxiliary  system  must  be  cleaned  thoroughly  if  it 
contains  hazardous  liquids.  At  the  end  of  the  repair  work,  all  safety  and 
protective equipment must be re-installed.   

 
3.5. Spare Parts Replacement 
 

Replacement  of  spare  parts  and  all  modifications  must  be  done  after 
contacting  with  the  manufacturer.    Spare  parts  and  accessories  certified 
by the manufacturer are important for the safe operation of the system. 
 

Notice: 

MAS  DAF  MAKINA  SANAYI  A.Ş.

  is  not  responsible  from  the 

usage of improper spare parts. 

 

4.  TECHNICAL INFORMATION 

 

4.1. Design 

 

Since they are self-priming, the UKM-S type pumps are easy to operate. 
After  submerging  the  suction  pipe  in  water,  depending  on  the  suction 
head they operate approximately in 1 minute. 
Due to the cover on the front side of the casing, the maintenance and the 
cleansing of the pump are quite easy. 
Apart  from  the  fact  that  it  can  be  operated  by  diesel  or  electrical  motor 
drives; it can as well be driven by belting at the desired rpm. 

 
 

 

Содержание UKM-50

Страница 1: ...Revision No 02 July 2018 Self Priming Centrifugal Pumps UKM S SERIES OPERATING MANUAL...

Страница 2: ...with drivers Elektrikli Pompa niteleri Related Directives Y netmelikler 2006 42 EC Machinery Directive 2006 42 AT Makine Emniyeti Y netmeli i 2014 35 EU Low Voltage Directive 2014 35 AB Al ak Gerilim...

Страница 3: ...against the electrical risks Sign for the operator s safety 1 IMPORTANT SAFETY PRECAUTIONS In order to minimize the accidents during the mounting and putting into service of the pump the following ru...

Страница 4: ...ual If the personnel do not have enough knowledge required training must be given by the costumer If training support is needed by the costumer it will be provided by the manufacturer seller CAUTION U...

Страница 5: ...cifications of electrical motor Isolation class F Protection class IP 54 IP 55 Frequency 50 Hz Running type S1 Start up type Up to 4 kW 3x380 V Y More than 4 kW 3x380V Y 4 2 2 Coupling and Coupling Gu...

Страница 6: ...roperties of the Steel Framework Bases Foundations with steel framework shall be designed in such a way that the base plate is bolted or welded contacting to all area CAUTION If base plate is supporte...

Страница 7: ...e sure that a suitable spacing is left between the coupling halves while mounting pump and the rotor 5 Horizontal pump groups mounted on the base plate or directly mounted on the base alignment of the...

Страница 8: ...n line If there is a liquid flow from an open pipe into sump the flow should be kept away from the suction inlet because the inflow will carry air down into the sump and air entering the suction line...

Страница 9: ...e of the pump must be open to the atmospheric pressure through a by pass line installed between the pump discharge and the check valve A self priming centrifugal pump will not prime if there is suffic...

Страница 10: ...e seal bed plug it is concluded that the seal is leaking UKM S 2 x2 0 6 liter UKM S 3 x3 0 6 liter UKM S 4 x4 0 7 liter UKM S 6 x6 0 7 liter UKM S 8 x8 2 7 liter UKM S 10 x10 2 7 liter Table 4 The Mec...

Страница 11: ...embly and repair consult the literature supplied with the power source or contact your local power source representative CAUTION Before attempting to disassemble or service the pump 1 Familiarize your...

Страница 12: ...t oil bath electric oven or hot plate may be used to heat the bearings Bearings should never be heated with a direct flame or directly on a hot plane Note Hot oil is used to heat the bearings hot the...

Страница 13: ...w After the rotating assembly is installed in the pump casing coat the threads of the capscrew with Never Seez or equivalent compound and install the impeller washer and capscrew torque the capscrew t...

Страница 14: ...t 1 1 2 2 2 3 30 Impeller kit 1 1 1 2 2 3 30 Wearing Plate 2 3 4 5 5 6 60 Bearings kit 1 1 2 2 3 4 50 O Ring for Casing kit 1 1 1 1 2 2 3 40 O Ring for Shaft kit 1 1 2 2 3 4 50 Sealing Bushes kit 1 1...

Страница 15: ...needed Replace worn or damaged parts Check that impeller is properly centered and rotates Free impeller of debris Check driver output check belts or couplings for slippage Install by pass line Measur...

Страница 16: ...00 293 250 440 400 20 38 110 UKM S 6 x6 DN 150 DN 150 414 490 904 62 258 310 929 447 281 585 525 20 38 127 UKM S 8 x8 DN 200 DN 200 406 615 1021 336 388 1048 521 305 705 635 22 45 170 UKM S 10 x10 DN...

Страница 17: ...Plug 373 Washer 20 Impeller 264 Pipe Plug 374 Washer 30 Bearing Housing 265 Pipe Plug 375 Washer 35 Bearing Cover 266 Pipe Plug 377 Washer for Impeller Cap Screw 60 Shaft 267 Pump Casing Drain Plug 3...

Страница 18: ...ing Plate 211 Key for Pump Shaft 377 Washer for Impeller Cap Screw 08 Impeller Back Plate 220 Oil Gasket 390 Ring 11 Elbow Cover 221 Oil Gasket 391 Ring 12 Bearing Housing Flange 260 Pipe Plug 394 Elb...

Страница 19: ...Hex Bolt 02 Volute Casing 321 Hex Bolt 04 Flap Valve Casing 322 Hex Bolt 12 Adaptor 340 mbus Bolt 20 Impeller 360 Casing Nut 60 Shaft 370 Washer for Impeller Cap Screw 91 Suction Flap 380 Setscrew 21...

Страница 20: ...Key for Pump Shaft 391 Ring 220 Oil Gasket 400 O Ring 221 Oil Gasket 402 O Ring 222 Oil Gasket 412 Gasket 250 Mechanical Seal 413 Gasket Table 13 Rotating Region of UKM S Self Priming Centrifugal Pump...

Страница 21: ...Mas Grup 19 17 UKM S DRAWING FOR DISMANTLING Figure 18 UKM S Drawing For Dismantling...

Страница 22: ...3 x3 4 x4 6 x6 8 x8 15 Figure 14 UKM S Sectional Drawing 10 x10 16 Figure 15 UKM 50 Sectional Drawing 17 Figure 16 Rotating Region of UKM S Self Priming Centrifugal Pump Sectional Drawing 18 Figure 17...

Страница 23: ...o 17 Tuzla STANBUL TURKEY Tel 90 216 456 47 00 pbx Fax 90 216 455 14 24 Ankara Regional Directorate A a ve ler Mah 1329 Sok No 6 9 ve ler ANKARA TURKEY Tel 90 312 472 81 60 67 Fax 90 312 472 82 51 Fac...

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