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ENGLISH

USE AND MAINTENANCE

pag.2

Cod. F07022163

CONTENTS

1_INTRODUCTION ................................................................................................................. 3

2_CERTIFICATIONS ............................................................................................................... 4

3_TECHNICAL DATA ............................................................................................................. 6

4_GENERAL SAFETY REGULATIONS ............................................................................... 11

5_TRANSPORT AND HANDLING ........................................................................................ 26

6_GENERAL DESCRIPTION ................................................................................................ 29

7_INSTRUCTIONS FOR USE ............................................................................................... 31

8_OPERATION IN THE FIELD .............................................................................................. 45

9_MAINTENANCE AND ADJUSTMENT .............................................................................. 49

10_CONTROL SYSTEM “FF CONTROL” ............................................................................ 69

11_TABLES AND DIAGRAMS ............................................................................................. 71

12_PROBLEMS AND CAUSES ............................................................................................ 77

13_ACCESSORIES AND KITS (OPTIONAL) ....................................................................... 80

Содержание ENTRY 120

Страница 1: ...ENTRY 120 150 Valido per Paesi UE Valid for EU member countries Valable dans les Pays UE Gilt f r EU Mitgliedsl nder V lido para Pa ses UE MASCHIO Fienagione S p A EN USE AND MAINTENANCE Original manu...

Страница 2: ......

Страница 3: ...h opened and closed freely Pre cutting device properly operating Monitor properly operating Switches and sensors properly adjusted Absence of leaks from hydraulic hose or respective connections verifi...

Страница 4: ...CAL DATA 6 4_GENERAL SAFETY REGULATIONS 11 5_TRANSPORT AND HANDLING 26 6_GENERAL DESCRIPTION 29 7_INSTRUCTIONS FOR USE 31 8_OPERATION IN THE FIELD 45 9_MAINTENANCE AND ADJUSTMENT 49 10_CONTROL SYSTEM...

Страница 5: ...FIENAGIONE dealer or our Assistance Centre the addresses of which are given on the last page of this manual Inform all possible operators of the contents of this manual since the machine is to be use...

Страница 6: ...hine should be sold to a third party the declaration of conformity must be handed over together with it 2 2_IDENTIFICATION The round baler is supplied with Operator Manual CE Declaration of conformity...

Страница 7: ...d baler is approved for road traffic the machine will be delivered complete with documents necessary for matriculation You will then have to go to the office responsible for carrying out the matricula...

Страница 8: ...l indicates a value lying between a minimum and a maximum 3 1_DIMENSIONS model Entry 120 Entry 150 Lu Length 3650 mm 11 ft 11 7 in 3800 mm 12 ft 5 6 in LaS Width with narrow pick up and tyres 11 5 10...

Страница 9: ...Entry 120 Entry 150 With tyre 11 5 80 15 3 1895 kg 4177 lb 2160 kg 4761 lb With tyre 400 60 15 5 1895 kg 4177 lb 2160 kg 4761 lb 3 2 2_WEIGHTS WITH NARROW PICK UP Unladen weight Entry 120 Entry 150 W...

Страница 10: ...0 10 Adjustment of working height mechanical 13 positions TRANSPORT UNIT N of tines 16 Pitch between tines 69 3 4_NET BINDING N of skeins 4 Count of the synthetic natural twine m kg 500 700 200 400 Ne...

Страница 11: ...are traveling as indicated in Chapter 5 With tractor having a cabin If the tractor is not provided with a cabin you must use special protective sheathing for the hydraulic pipes MASCHIO FIENAGIONE sh...

Страница 12: ...46 cd m2 Microprocessor 8 bit Memory Flash Buzzer buzzer Grade of protection IP 44 Operating temperature 10 50 Storage temperature 10 70 Relative humidity 90 without condensation Vibration test x y z...

Страница 13: ...ossible situation of danger In this manual all the ALERT personal safety points are shown by this symbol and associated with a signal word which varies depending on the immediacy or potential of the d...

Страница 14: ...by minors or persons who are not competent or not in good health or who do not have a valid driving license The radius of action of the machine is to be considered a dangerous area before putting the...

Страница 15: ...ut resistant gloves safety footwear and goggles Do not wear clothes that could get caught on the moving parts If there is a risk of objects being thrown out wear a protective helmet fitted with a viso...

Страница 16: ...n the special support Never start a bale if the tailgate is not completely closed check this condition also on the display of the control unit WARNING FIRE RISK Remove the accumulated product regularl...

Страница 17: ...nce or cleaning work if the tractor has not been turned off first and the keys removed from the dashboard Remove any dirt that might have accumulated from all the moving parts of the machine Do not us...

Страница 18: ...it may be ordered from the Spare Parts Service Ask the Spare Parts Service for these adhesive signs quoting the relative codes To obtain the complete series of adhesive safety signs for the Entry rou...

Страница 19: ...USE AND MAINTENANCE ENGLISH Cod F07022163 pag 17 RIGHT side LEFT side B07500221 B07500203 internal B07500194 B07500221 B07500194 B07500203 internal B07500203 internal F20030621 B075P0208...

Страница 20: ...nd read the operator s manual cod B07500187 1 PTO rpm with box 540 rpm CAUTION Machine suitable for tractors with PTO a 540 rpm and direction of rotation cod B07500194 1 Safety hatch WARNING Before en...

Страница 21: ...ent cod B07500207 Feeding WARNING Never hand feed or remove material in front of the pick up collector as long as parts are moving This could cause entrapment of the upper limbs or more severe injury...

Страница 22: ...ts cod B07500781 Cardan shaft dragging WARNING Danger of getting caught and being dragged by the cardan shaft cod F20030621 Jack point WARNING Point of the correct positioning of the jack for lifthing...

Страница 23: ...learly during road transport Rb White round reflectors front Ra Orange round reflectors lateral RT Triangular reflectors rear FRONT view REAR view RIGHT side LEFT side 4 4 3_CARDAN SHAFT DECAL An adhe...

Страница 24: ...deviation box 2 Front protection guard 3 Transmission box cardan shaft cover 4 Pick up protection guard right and left 5 Protection guard of the collection unit left side 6 Protection guard of big ro...

Страница 25: ...afety device against overloads and foreign bodies 4 5 4_FEED DEVICE TRANSMISSION SAFETY DEVICE On the motion transmission to the feed device there are fitted two shear bolts against overloads and fore...

Страница 26: ...he right side and one on the left side before closing the tailgate in order to avoid damaging the structure of the machine 4 6_CLOTHING During work wear suitable clothing Never wear baggy clothes that...

Страница 27: ...of residual risks These are listed below ATTENTION LOSS OF EQUIPMENT ON THE ROAD AND OF VEHICLE CONTROL DEATH OR SERIOUS INJURIES FOR THE DRIVER AND THE PEOPLE IN THE VICINITY Before connecting the eq...

Страница 28: ...correctly Before towing Raise the pick up to the transport position all the way up and close the valve closed position 7 4 3_ Connection of the hydraulic system Raise the rest foot to the transport po...

Страница 29: ...care therefore Make sure that the means available are in good working order and suitable for the load Clear and cordon off the area in which transferral is to take place Make sure that the area in wh...

Страница 30: ...propriate decal code F20030621 F20030621 WARNING The operation of lifting the wheels could be dangerous be very careful in carrying out this operation To avoid injury from unexpected movement support...

Страница 31: ...ystem is driven by coupling the connection tubes of the round baler to the single and double acting outlets placed on the tractor A cardan shaft connected to the tractor and the transmission box on th...

Страница 32: ...e of the wide pick up also with two 2 side screw feeders the forage is gathered to a width of 1 20m corresponding to the width of the bale A front conveying rake and shaped rollers guide the forage in...

Страница 33: ...starting work make sure that the machine is in order that the lubricants are at the right level and that all the parts subject to wear and deterioration are working perfectly WARNING Adjustments and p...

Страница 34: ...he towing eye is at the same height as the towing device of the tractor Rotate the handle M of the parking jack P to lower or raise the towing eye until it is correctly aligned with the tractor s towi...

Страница 35: ...baler can be adapted to the tractor towing device which may be of the STANDARD or HIGH type In any case the towing eye must always be parallel with the ground WARNING Adaptation of the drawbar to the...

Страница 36: ...aler to tractors having a HIGH towing device within the limits allowed as shown in the figure In order to do this it is necessary to adapt the drawbar of the round baler to the hook A of the tractor T...

Страница 37: ...be done with the tractor off The electrical circuit of the round baler requires a supply current with negative earth 12V The plug S1 of the battery feed cable must be positioned behind the tractor In...

Страница 38: ...his manual scrupulously Mount the cardan shaft provided with the machine between the power take off of the tractor and the transmission box of the machine the connection of the cardan shaft on the tra...

Страница 39: ...ever of the stop valve to the OPEN position in order to be able to raise the pick up Check that the electrical connection to the terminal is working switch on the FF_Control system using the appropria...

Страница 40: ...e of the blade of the binder when doing work in its proximity Before working in the area of the binders insert the safety lock stop to prevent crushing or amputation of the hands Lift the cover and pl...

Страница 41: ...t for the trolley to complete its entire path and until the twine is cut If the twine is not cut sharpen the blade only on the cutting edge as indicated in the figure c For very short products a secon...

Страница 42: ...the starting position of the twine guide trolley is as shown in the figure Otherwise turn the pulley P anticlockwise by hand until the correct position is reached Connect the spools A and B and the s...

Страница 43: ...he trolley to complete its entire path and until the twines are cut If the twine is not cut sharpen the blade of the knife only on the cutting edge as indicated in the figure c For very short products...

Страница 44: ...er Then pass it between the knife and counterknife across its entire width and let it dangle from the counterknife C for about 20 cm IMPORTANT Always start wrapping with some product on the pick up in...

Страница 45: ...or lower the pick up Use the lever of the tractor selector remembering to open the stop valve located near the quick release fitting position OPEN OPEN WARNING The tines of the pick up must never tou...

Страница 46: ...orate with consequent loss and cannot be conserved well If the humidity content is acceptable proceed with baling 7 7 3_SWATHES The preparation of the swathes is very important for obtaining a good fo...

Страница 47: ...g needs as indicated in the paragraph 7 6 5_Rake The pressure can be increased for dry products and decreased for damp products To do this turn the knob P on the pressure gauge ONLY IF THE PRESSURE GA...

Страница 48: ...on of the DOUBLE TWINE binder 7 6 3_Loading and operation of the NET WRAPPER After binding open the hatch to eject the bale onto flat ground and not near people then re close the hatch When opening th...

Страница 49: ...moving parts to stop completely Switch off the FF_Control system 1 Remove the pins S that secure the rake in order to remove the forage obstructing the front part 2 Raise the tailgate Block both the...

Страница 50: ...and rest it on the support secure it with the chain Depressurise the hydraulic circuit and rest the wheels of the pick up on the ground move the lever of the valve to the CLOSED position and disconne...

Страница 51: ...fety rules contained in the chapter 4_General safety regulations Do maintenance work only with the machine off and all the moving parts completely still Always turn off the tractor and remove the keys...

Страница 52: ...ighten it Remount the safety guards and replace the screws 9 2 2_REPLACING THE FEED DEVICE TRANSMISSION SAFETY DEVICE If the bolts located on the feed device transmission safety device should break re...

Страница 53: ...adjust the chain tension Close the right lateral guard 9 3 2_ADJUSTING THE MANUAL TENSIONERS Some of the roller chains of the machine are stretched by tensioners whose adjustment must be done manuall...

Страница 54: ...rokes Once the correct tension is obtained screw back the 2 screws V Feeder chain tension left side 1 Loosen the screws and remove the guards located on the left side 2 Loosen the 2 screws V 3 Using a...

Страница 55: ...kes 1 2 Once the correct tension is obtained screw back the 2 screws V Replace the guard and screw it in place with the screws Pick up chain tension adjustment right side 1 Unscrew the screws and remo...

Страница 56: ...ion of the main slat conveyor chain by turning the nut to regulate the tension in the spring IMPORTANT The degree of compression must be equal on both the right and left side springs 9 5_DISENGAGING C...

Страница 57: ...oid crushing or amputation of the hands 9 6 1_ADJUSTING THE TWINE BINDER The distance of the binder from the edge of the bale is regulated by two locks stops located at the external sides of the binde...

Страница 58: ...o wrap the bale open the left lateral guard and select the hole in correspondence with the number of turns you want to use The contact pressure of the draw rollers can also be regulated with the sprin...

Страница 59: ...PICK UP UNIT 9 8 1_ADJUSTING THE WORKING HEIGHT OF THE PICK UP The working height of the pick up is adjusted by moving the small wheels to one of the predetermined positions in the same way on each si...

Страница 60: ...crews V 2 above and 2 below which fix the band F corresponding to the tine to be replaced and then pull out the band passing the head of the screws V through the hole of the slot located on the band U...

Страница 61: ...ompletely Switch off the control system 1 Loosen the screws and remove the safety guard placed on the right side of the pick up 2 Loosen the four screws V that hold the cam 1 2 Adjust the position of...

Страница 62: ...oing welding work on your baler Stop the tractor remove the keys from the dashboard and wait for all the moving parts of the machine to stop completely Disconnect all the electrical and electronic fun...

Страница 63: ...round baler is provided with an automatic oiling system for the chains This system works every time the tailgate closes by means of the movement of a small pump The flow of oil can be regulated by adj...

Страница 64: ...the left lateral guard Loosen the clamps F and replace the filter with a new one of the same type Tighten the 2 clamps F After replacing the filter shut the left lateral guard 9 14 4_MANUAL OILING OF...

Страница 65: ...which can be seen from the rear hole of the front cross member of the machine If oil comes out of the box or if it is at the same level as the hole of the plug this means that the oil level is correct...

Страница 66: ...he machine unscrew and remove the screw plug located at the bottom of the box Drain the oil from the box into the container you obtained previously After draining the oil from the transmission box rep...

Страница 67: ...ets plugs cables and sensors located on the round baler wipe them with a damp cloth Clean the terminal display with a damp cloth and a delicate detergent to avoid erasing the silk screen printing on t...

Страница 68: ...damage contact the authorised assistance service The following checks should be done with regular frequency and in any case at the beginning of each season following the instructions given in this man...

Страница 69: ...etallic parts can rust Inspect everything carefully and if necessary replace any damaged or worn parts Carefully lubricate all the required points apply antirust or oil or grease to all the metallic p...

Страница 70: ...nual 4_General safety regulations 9 21_SPARE PARTS USE ONLY ORIGINAL SPARE PARTS All the parts of the baler can be requested from the MASCHIO FIENAGIONE Spare Parts Service by specifying Model of the...

Страница 71: ...to activate the various devices An acoustic signal A socket for connection to the cable of the machine 10 1_COMMANDS 10 1 1_ON OFF KEY Key for switching the terminal on and off 10 1 2_TWINE BINDER BU...

Страница 72: ...vetail in the tractor cabin so that the terminal can be reached easily by the operator The terminal is inserted on the dovetail during work 10 4_CONNECTING THE MACHINE TO THE TRACTOR 10 4 1_DATA TRANS...

Страница 73: ...ating always respect the regulations contained in the chapter 9_Maintenance and adjustment OPERATIONS TO BE DONE DAYS MONTHS Grease all points provided for by decal B07500214 10 Grease hinges of tailg...

Страница 74: ...collection tines of the pick up 1 Check the pressure of the tyres 1 Check that the jacks hydraulic tubes and fittings do not have any oil leaks 7 Check the oil level in the deviation box 1 1000 Check...

Страница 75: ...1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2730 M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500 The values given above are only for general use and are based...

Страница 76: ...ENGLISH USE AND MAINTENANCE pag 74 Cod F07022163 11 6_DRIVING LIGHTS ELECTRICAL SYSTEM GREEN 12V 21W P21W TRACTOR 12V 21W P21W 12V 5W WHITE YELLOW RED BROWN PLATE SIDE...

Страница 77: ...e S1 Female COBO connector rear view Red positive 12V Black negative Machine side feeder cable C Male COBO connector rear view Red positive 12V Black negative Signal cable CS 8 pin connector LTWBD 08B...

Страница 78: ...ENGLISH USE AND MAINTENANCE pag 76 Cod F07022163 11 8_HYDRAULIC DIAGRAM U2 U1 D2 D1...

Страница 79: ...the right size or pick up more slowly Swathe pick up too much on one side Pick up moving evenly from one side to the other Rpm too low Work at 540 rpm Tines of the pick up throw up the forage Pick up...

Страница 80: ...The twine is pulled by the bale but the twine guide trolley does not move The transmission belt is slipping Try oiling the moving parts of the variable pulley Twines cannot be cut The blade is worn Tu...

Страница 81: ...e not been activated Activate the auxiliary hydraulic outlets from the tractor The hydraulic tubes are not connected properly to the auxiliary connections of the tractor Check and correctly insert the...

Страница 82: ...nd baler model you purchased 13 1_ACCESSORIES These optional accessories if ordered at the time the round baler is purchased are fitted directly onto the machine by the Manufacturer Net wrapper Tyres...

Страница 83: ...22 4 5 2_CARDAN SHAFT SAFETY DEVICE 23 4 5 3_PICK UP TRANSMISSION SAFETY DEVICE 23 4 5 4_FEED DEVICE TRANSMISSION SAFETY DEVICE 23 4 5 5_CARDAN SHAFT SUPPORT 23 4 5 6_CARDAN SHAFT SAFETY CHAIN 23 4 5...

Страница 84: ...HE TYING DEVICES 55 9 6 1_ADJUSTING THE TWINE BINDER 55 9 6 2_ADJUSTING THE NET WRAPPER 56 9 7_ELECTRICAL AND ELECTRONIC COMPONENTS 57 9 8_ADJUSTING THE PICK UP UNIT 57 9 8 1_ADJUSTING THE WORKING HEI...

Страница 85: ...GREASE 71 11 2_LUBRICATION OPERATIONS 71 11 3_MAINTENANCE WORK 72 11 4_TORQUE SETTINGS THICK PITCH 73 11 5_TYRE PRESSURE VALUES 73 11 6_DRIVING LIGHTS ELECTRICAL SYSTEM 74 11 7_MATING CONNECTORS 75 11...

Страница 86: ...ENGLISH USE AND MAINTENANCE pag 84 Cod F07022163...

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