Marzocchi SHIVER SC Скачать руководство пользователя

Страница: 2 / 15

Shiver

FAILURES, CAUSES AND REMEDIES

This paragraph reports some troubles that may occur when using the fork. It also indicates possible causes and suggests a remedy. Always
refer to this table before doing any repair work.

FAILURES

CAUSES

REMEDIES

Oil leaking through wheel shaft pinch bolt

O-ring seal on the cartridge nut is
damaged

Replace the O-ring seal

Oil leaking through the dust seal.

1. Oil seal is worn out
2. Stanchion tube is scored
3. Excessive dirt on slider oil seal

1. Replace oil seal
2. Replace oil seal and stanchion tube/

wheel shaft pinch bolt assembly

3. Clean the oil seal seat and replace oil

seal and dust seal

Fork has not been used for some time
and is locked out

Oil seals and dust seals tend to stick to
stanchion tube

Raise dust seal and lubricate stanchion
tube, oil seal and dust seal

Fork compresses and/or rebounds too
fast even though the adjuster is set to
hardest damping position

Hydraulic cartridge is faulty

Replace hydraulic cartridge

Adjuster position does not affect fork
operation

Dirt inside legs

Clean carefully and change oil

Excessive play of stanchions into the sliders

Main slider bushings are worn

Replace main slider bushings

Fork does not react to rebound lock

LH fork cartridge faulty

Replace hydraulic cartridge

Содержание SHIVER SC

Страница 1: ...th a special preferably biodegradable solvent such as trichloroethane or trichloroethylene 4 Before reassembling lubricate all parts in contact with each other using silicone fat spray or specific seal oil 5 Always grease the conic seal rings be fore reassembling 6 Use wrenches with metric size only Wrenches with inch size might damage the fastening devices even when their size is similar to that ...

Страница 2: ...on tube wheel shaft pinch bolt assembly 3 Clean the oil seal seat and replace oil seal and dust seal Fork has not been used for some time and is locked out Oil seals and dust seals tend to stick to stanchion tube Raise dust seal and lubricate stanchion tube oil seal and dust seal Fork compresses and or rebounds too fast even though the adjuster is set to hardest damping position Hydraulic cartridg...

Страница 3: ... INSTALLATION Installing the fork on a bicycle is a very delicate operation that should be carried outwithextremecare Theinstallationshould always be checked by one of our Technical Service Centers WARNING Steer tube headset mounting and adjustment must be carried out in compliance with the headset manufacturer s instructions Improper in stallation may jeopardize the safety of the rider To replace...

Страница 4: ... bolt from the right hand side push down until it stops against the wheel hub Tighten the wheel shaft screw 32B onto the LH to the specified torque Compress the fork several times so the legs will become properly seated onto wheel shaft Lock the screws 29 in the wheel shaft pinch bolts to the specified torque 32A 32B Nm 20 Nm 6 29 ...

Страница 5: ...e the part you need to remove in the diagram then look at the arrows to determine which other parts you will need to remove first DISASSEMBLY DIAGRAM SPRING CHANGE PRELOAD KNOB FIG 2 OUTER SLIDER CAP FIG 4 5 SLEEVE AND SPRING FIG 6 FORK OIL CHANGE STOP RING FIG 3 LOCK KNOB FIG 1 left leg FOOT NUT FIG 7 PILOT BUSHING AND SEAL ASSEMBLY CHANGE DUST SEAL FIG 9 STOP RING FIG 10 OIL SEAL UPPER WASHER AN...

Страница 6: ...rning this adjuster clockwise into the cartridge rod changes the hydraulic set ting of the inner valves In short the amount of adjustment applied on the piston in the fluid determines the rate of damping To adjust always start from the minimum damping setting i e unscrew completely counterclockwise About 8 turns abt 4 mm of the adjustment are possible REBOUND LIMITER only left leg In case of hard ...

Страница 7: ...oth legs to minimum preload Loosen dowels 21 fastening the preload knobs by means of a 1 5 mm Allen wrench Remove the knobs from the caps FIG 3 Remove preload knob support 9 stop rings 20 from the top of the cap using a small screwdriver WARNING never use the fork with out upper cap otherwise the stan chion might detach from its slider ...

Страница 8: ...et all the oil drain into the fork leg By following this procedure there is no need to check the oil level Make all necessary changes FIG 4 Unscrew the caps 22 with a 21 mm socket wrench Remove the caps complete with O ring 23 from the outer sliders FIG 5 Push down the outer sliders onto the stan chion tubes Lock the check nut 8 and remove the cap 22 from hydraulic cartridge top 9 ...

Страница 9: ...ion FILLING WITH OIL Turn the stanchion tube upside down and unscrew the foot nut 1 complete with O ring 2 using a 15 mm socket wrench FIG 8 Pull the hydraulic cartridges 11 or 37 out of the stanchion tube Replace the whole hydraulic cartridges PILOT BUSHING AND SEAL ASSEMBLY CHANGE FIG 9 Remove dust seal 16 on end of outer slider 27 using a small screwdriver CAUTION make sure not to score the sta...

Страница 10: ...ring 14 cap 13 and guide bushing 12 will be thus re moved from the slider FIG 12 Insert the tip of a flat screwdriver into the bushing slot to lever and remove guide bushing 40 from stanchion CAUTION make sure not to score the stanchion while removing the bushing Then remove guide bushing 12 cap 13 seal ring 14 stop ring 15 and dust seal 16 from stanchion CAUTION Do not reassemble the seal rings y...

Страница 11: ... damage the seals Follow this sequence to fit the components on the stanchion dust seal 16 first then stop ring 15 seal ring 14 cap 13 and guide bushing 12 FIG 14 Remove adhesive tape and clean off any glue Insert the screwdriver tip into the guide bushing slot 40 to fit it on the stanchion drive it on its location by hand FIG 15 Install the stanchion 3 and 30 with bushing into the outer slider 27...

Страница 12: ...g 14 FIG 17 Fit stop ring 15 Make sure it is perfectly positioned into the outer slider groove and also not to score the stanchion Refit the dust seal 16 HYDRAULIC CARTRIDGE RE FITTING FIG 18 Push the stanchions up to slider bottom Fit the hydraulic cartridges 11 and 37 into the outer slider and push until they reach the bottom of stanchion ...

Страница 13: ...e HOW TO FILL WITH OIL FIG 20 Pour the oil little by little when the outer sliders are fully down and then pump with the cartridges 11 and 37 rod so as to have a better filling Cartridge is full when no air is detected when pumping in the completely closed position Check that oil level is 25 mm from the top of the outer slider in both fork legs RE ASSEMBLING SPRING AND UPPER CAP FIG 21 Fit spring ...

Страница 14: ...st the check nut 8 Lock the check nut 8 on cap 22 with the wrenches used for disassembling FIG 23 Lift the slider and start the caps 22 onto the threads by hand Tighten the caps to 20 Nm FIG 24 Fit the stop ring 20 of the preload knob support and make sure it is properly seated into place WARNING never use the fork with out upper cap otherwise the stan chion might detach from its slider ...

Страница 15: ... 1 5 35 36 FIG 25 Fit the preload knob 19 and secure it on the support by tightening the grub screw 21 to 1 5 Nm FIG 26 left leg only Set rebound limiting knob 35 on RH leg adjuster and tighten screw 36 to the torque of 1 5 Nm ...

Результаты поиска

Содержание SHIVER SC

Отзывы:

Похожие инструкции для SHIVER SC

Бренды по названию

Популярные бренды

Marzocchi SHIVER SC, Использование

Результаты поиска

Содержание SHIVER SC

Отзывы:

Похожие инструкции для SHIVER SC

Бренды по названию

Популярные бренды