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Manitou MT 732, Руководство оператора

Операторcкий мануал Manitou MT 732 доступен для бесплатного скачивания на manualshive.com. Этот удобный и надежный погрузчик обладает высокой производительностью и превосходной маневренностью. Получите необходимую информацию из оригинального руководства пользователя для эффективной эксплуатации вашего Manitou MT 732.

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C

C/A

G

G**

V**
P**
C**
A**

C**

C**

C
G
N

R
N

N

C

C**
C**

C**
C**
C**

G

G/C**

C
C

V

V

V

V

C**
C**
C**

G

G/C**

G

G/C**

C
C

V

V

V

V

V

V

C**
C**
C**

G

C**

C**

C**

C**
C**

(*): Every 10 hours during the first 50 hours, then once

at 250 hours.  

(**): Consult your dealer.

3-18
3-23
3-30

3-19
3-19

3-19/3-24

3-24
3-30
3-35

3-46

3-45

3-20
3-24
3-24
3-30
3-36

3-20
3-20
3-24
3-24
3-30
3-35
3-36

3-21

3-41
3-41
3-43

BRAKE

Brake oil level  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking brake  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking brake lever mechanism  . . . . . . . . . . . . . . . . . . . .
Parking brake mechanism on the transmission  . . . . . . . .
Brake oil  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake system pressure  . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

STEERING

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering swivel joints  . . . . . . . . . . . . . . . . . . . . . . . . . . .

CAB

Windscreen washer liquid level  . . . . . . . . . . . . . . . . . . . .
Cab door  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab ventilation filter (OPTION Air conditioning)  . . . . . . . . .
Heating block non-return valve  . . . . . . . . . . . . . . . . . . . .
Cab ventilation filter  . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat belt  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Condition of the rear view mirrors  . . . . . . . . . . . . . . . . . .
Structure  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPTION Air conditioning  . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICITY

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Condition of wiring harness and cables  . . . . . . . . . . . . . .
Lights and signals  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning indicators  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjust the front headlamps  . . . . . . . . . . . . . . . . . . . . . . .

FRONT AXLE

Front wheels reducers pivots . . . . . . . . . . . . . . . . . . . . . .
Front axle differential oil level  . . . . . . . . . . . . . . . . . . . . .
Front wheels reducers oil level  . . . . . . . . . . . . . . . . . . . .
Front axle differential oil  . . . . . . . . . . . . . . . . . . . . . . . . .
Front wheels reducers oil  . . . . . . . . . . . . . . . . . . . . . . . .
Wearing of front axle brake discs  . . . . . . . . . . . . . . . . . .
Front wheels reducers universal joint  . . . . . . . . . . . . . . . .
Front wheels reducers clearance  . . . . . . . . . . . . . . . . . . .

REAR AXLE

Rear wheels reducers pivots  . . . . . . . . . . . . . . . . . . . . . .
Rear axle oscillation  . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear axle differential oil level  . . . . . . . . . . . . . . . . . . . . .
Rear wheels reducers oil level . . . . . . . . . . . . . . . . . . . . .
Rear axle differential oil 

MT 732 / MT 932 / MT 1030

 . . . . . . . .

Rear axle differential oil 

MT 728 / MT 928

 . . . . . . . . . . . . . .

Rear wheels reducers oil  . . . . . . . . . . . . . . . . . . . . . . . .
Wearing of rear axle brake discs  . . . . . . . . . . . . . . . . . . .
Rear wheels reducers universal joint  . . . . . . . . . . . . . . . .
Rear wheels reducers clearance  . . . . . . . . . . . . . . . . . . .

CHASSIS

Stabilisers 

MT 1030 S / MT 1030 S Turbo

 . . . . . . . . . . . . . . . . .

Structure  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearings and articulation rings  . . . . . . . . . . . . . . . . . . . .

ATTACHMENTS

Forks wear  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Attachment carriage  . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Condition of attachments  . . . . . . . . . . . . . . . . . . . . . . . .

LIFT TRUCK

Tow the lift truck  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sling the lift truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transport the lift truck on a platform  . . . . . . . . . . . . . . . .

A = AJUST
C = CHECK
D = DESCALE
G = GREASE

N = CLEAN
P = BLEED
R = CHANGE
V = DRAIN/CHANGE

After

the first

50

hours

Day

or

10

hours

50

hours

250

hours

1 year

or

500

hours

1 year

or

1000

hours

2000

hours

4000

hours

3 - 9

Содержание MT 732

Страница 1: ...AS 11 10 OPERATOR S MANUAL THIS OPERATOR S MANUAL MUST BE KEPT IN THE LIFT TRUCK AND MUST BE READ AND UNDERSTOOD BY OPERATORS For Parts Orders contact your Manitou North America Dealer or call Manitou...

Страница 2: ......

Страница 3: ...ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS I SAFTETY MESSAGES VII SAFETY DECALS VIII TABLE OF CONTENTS OPERATING AND SAFETY INSTRUCTIONS 1 3 DESCRIPTION 2 3 MAINTENANCE 3 3 PICKING UP THE...

Страница 4: ......

Страница 5: ...ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS I...

Страница 6: ...government agencies etc 4 An operator training program should consist of the following a careful selection of the operator considering physical qualifications job attitude and aptitude b emphasis on s...

Страница 7: ...rate the rough terrain forklift truck 4 Before operating any rough terrain forklift truck truck operators shall have read and be familiar with the operator s manual for the particular truck being oper...

Страница 8: ...treme caution on grades ramps or inclines normally travel straight up or down 33 Under all travel conditions operate the rough terrain forklift truck at a speed that will permit it to be brought to a...

Страница 9: ...tiously and only to the extent necessary to permit lowering to the transport position e use tag lines to restrain load swing whenever possible 50 At the beginning of each shift and before operating th...

Страница 10: ...equipment for material handling 7 Rigging equipment attached to the forks must be secured such that it cannot move either sideways or fore and aft The load center must not exceed 24 inches 610 mm 8 D...

Страница 11: ...ive 7 In addition for lift equipment with a rated capacity greater than 2000 lbs 907 kg the employer must ensure that a An accessible fire extinguisher is on the forklift b Monthly and annual inspecti...

Страница 12: ...or miss ing have them replaced immediately Make sure all safety features provided by the original manufacturer are in place and function properly Do not operate a forklift with damaged missing or uns...

Страница 13: ...ates a potentially hazardous situation which if not avoided may result in death or serious injury Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injur...

Страница 14: ...orce or forgetting to follow safe operating procedures Do not assume you know all safe ty issues concerning the decals Before operating the lift truck learn the meaning s of the decals as described in...

Страница 15: ...und when the forklift is placed in reverse gear No Riders 420732 Location on the cab entrance s and on or near wheel fenders and engine cover Informs riders are not allowed on the forklift Clear of Ra...

Страница 16: ...equipped models Location on both sides of the boom nose Important reminders of attachment and boom safety Hydraulic Coupling 234805 Location near the quick disconnect adapters Stop the engine and rel...

Страница 17: ...84276 4 wheel steer equipped models Location near the steering mode selection lever Identifies the steering mode selection Mineral Oil Brake Reservoir 221322 or 234800 has been replaced by 164091 Loca...

Страница 18: ...filler cap Indicates required minimum to maximum anti freeze protection 220F to 400F Diesel Fuel 161101 Location on the fuel tank near the filler cap Identifies the fuel tank and use of diesel fuel No...

Страница 19: ...quipped models Location on the front and back side of the mast s outer rails at eye level 4 required Instructs personnel not to travel beneath or upon the lift truck forks Pinch Point Large 2 5 x 4 5...

Страница 20: ...ufacturer information about the attachment Record this information for use when contacting the maufacturer for parts and service Overhead Guard Data Plate B6109 Location attached to the overhead guard...

Страница 21: ...OR IN PART 1 OPERATING AND SAFETY INSTRUCTIONS 2 DESCRIPTION 3 MAINTENANCE 4 PICKING UP THE ATTACHMENTS 16 04 2007 12 10 2007 1ST DATE OF ISSUE UP DATING ADDING MT 728 S rie C E2 MT 732 S rie C E2 MT...

Страница 22: ......

Страница 23: ...1 1 1 1 OPERATING OPERATING AND SAFETY AND SAFETY INSTRUCTIONS INSTRUCTIONS...

Страница 24: ...1 2...

Страница 25: ...LIFT TRUCK G STOPPING THE LIFT TRUCK H DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY INSTRUCTIONS FOR HANDLING A LOAD A CHOICE OF ATTACHMENTS B MASS OF LOAD AND CENTRE OF GRAVITY C N A D TRANSVERSE AT...

Страница 26: ...climatic and atmospheric conditions of the site of utilisation Protection against frost see 3 MAINTENANCE LUBRICANTS AND FUEL Adaptation of lubricants ask your dealer for information I C engine filtr...

Страница 27: ...nd kept in the place provided on the lift truck and in the language used by the operator The operator s manual and any plates or stickers which are no longer legible or are damaged must be replaced im...

Страница 28: ...ny in charge of using the lift truck and must be permanently carried by the operator The operator is not competent to authorise the driving of the lift truck by another person C MAINTENANCE The operat...

Страница 29: ...1 7 E LIFTING PEOPLE The use of working equipment and or load lifting attachments to lift people is strictly forbidden...

Страница 30: ...andle s provided for this purpose Do not jump out of the seat to get down Always pay attention when using the lift truck Do not listen to the radio or music using headphones or earphones Never operate...

Страница 31: ...risk Regularly check the distance between the load or the attachment and the structure and readjust this if necessary If possible use the lift truck at an oil temperature as close as possible to ambie...

Страница 32: ...LIFT TRUCK SAFETY NOTICE Operators attention is drawn to the risks involved in using the lift truck in particular Risk of losing control Risk of losing lateral and frontal stability of the lift truck...

Страница 33: ...even for a moment place the forks or attachment on the ground apply the parking brake and put the forward reverse lever in neutral Make sure that the lift truck is not stopped in any position that wil...

Страница 34: ...ely the jib and put the attachment at 12 in from the ground Place the slope correctors in the central position i e the transverse shaft of the axles parallel to the chassis as model of lift truck Lift...

Страница 35: ...e regulations in force in your country maximum travel speed braking maximum weight of trailer etc Do not forget to connect the trailer s electrical equipment to that of the lift truck The trailer s br...

Страница 36: ...dealer B MASS OF LOAD AND CENTRE OF GRAVITY Before taking up a load you must know its mass and its centre of gravity The load chart for your lift truck is valid for a load in which the longitudinal p...

Страница 37: ...l must be between the two lines see 2 DESCRIPTION INSTRUMENTS AND CONTROLS In this position the two front wheels must be off the ground E TAKING UP A LOAD ON THE GROUND Approach the lift truck perpend...

Страница 38: ...use the shortest possible length of jib Stop the forks in front of the load by alternately extending and retracting the jib 1 or if necessary moving the lift truck forward 2 fig F2 Put the handbrake...

Страница 39: ...lift truck 3 forward fig F7 driving very slowly and carefully Place the load in a horizontal position and lay it down on the pile by lowering and retracting the jib 1 2 in order to position the load c...

Страница 40: ...running Only fill up the fuel tank in areas specified for this purpose Do not fill the fuel tank to the maximum level Do not smoke or approach the lift truck with a flame when the fuel tank is open or...

Страница 41: ...it disconnect this before starting to weld to avoid the risk of causing irreparable damage to electronic components WASHING THE LIFT TRUCK Clean the lift truck or at least the area concerned before an...

Страница 42: ...tective product to the engine oil Run the I C engine for a short time so that the oil and cooling liquid circulate inside Disconnect the battery and store it in a safe place away from the cold after c...

Страница 43: ...E D EVERY 500 HOURS SERVICE Refit and set the tension in the drive belts see 3 MAINTENANCE C EVERY 250 HOURS SERVICE Turn the I C engine using the starter to allow the oil pressure to rise Reconnect t...

Страница 44: ...1 22...

Страница 45: ...2 1 2 DESCRIPTION 2 DESCRIPTION...

Страница 46: ...2 2...

Страница 47: ...2 3 2 4 2 6 2 10 2 12 2 34 2 36 TABLE OF CONTENTS IDENTIFICATION OF THE LIFT TRUCK CHARACTERISTICS DIMENSIONS AND LOAD CHART INSTRUMENTS AND CONTROLS TOWING PIN AND HOOK DESCRIPTION AND USE OF OPTIONS...

Страница 48: ...TE For the owner s convenience it is recommended that a note of these numbers is made in the spaces provided at the time of the delivery of the lift truck PLATE MANUFACTURER OF THE LIFT TRUCK FIG A Mo...

Страница 49: ...R AXLE FIG F Type Serial Nr MANITOU reference CAB FIG G Type Serial Nr JIB FIG H MANITOU reference Date of manufacture PLATE MANUFACTURER OF THE ATTACHMENT FIG I Model Serial Nr Year of manufacture 2...

Страница 50: ...of forward gears Number of reverse gears Reversing gear ANGLE GEAR BOX Type FRONT AXLE Type Limited slip differential Hub reducers REAR AXLE Type Hub reducers PERKINS 1104C 44 RE81372 1104C 44T RG8137...

Страница 51: ...rnator Type Tension regulator Starter Type Foot pedal Hydraulic brake applied on the front wheels Multidisc brake immersed in oil Mechanical hand lever applied on the output shaft of transmission Disc...

Страница 52: ...CM2 310 CM2 166 CM2 870 CM2 1630 CM2 1080 CM2 580 CM2 400 80 24 T37 153B TUBELESS DUNLOP 46 PSI FRONT UNLADEN FRONT LADEN REAR UNLADEN REAR LADEN 1550 KG 4400 KG 2100 KG 850 KG 7 05 KG CM2 10 11 KG C...

Страница 53: ...ight Rated capacity with standard attachment Load center Weight of forks each Lifting motions jib retracted Unladen lifting Laden lifting Unladen lowering Laden lowering Telescoping motions lifting ji...

Страница 54: ...E EN 1459 annexe B N 241089 MT732 3 0 10 20 30 40 50 60 63 A 1200 mm B 2560 mm C 1444 mm C1 1537 mm D 4767 mm D1 4860 mm D2 3908 mm E 5967 mm F 1846 mm F1 1846 mm G 455 mm G1 440 mm G2 440 mm I 763 mm...

Страница 55: ...2 11...

Страница 56: ...INSTRUMENTS AND CONTROLS 1 15 14 3 24 5 7 6 9 19 12 21 22 25 5 25 20 25 20 26 27 16 17 25 8 20 20 20 13 18 10 11 5 2 28 29 23 2 1 36 30 34 37 38 35 36 2 12...

Страница 57: ...ER 19 STEERING SELECTION 20 HYDRAULIC CONTROLS AND TRANSMISSION CUT OFF 21 LOAD CHARTS FILE 22 HEATER CONTROL 22 AIR CONDITIONING CONTROLS OPTION AIR CONDITIONING 23 CAB FILTER VENTILATORS 24 WINDSCRE...

Страница 58: ...T CAN BE ADJUSTED AS FOLLOWS WEIGHT ADJUSTMENT FIG A It is advised that the weight be adjusted when the driver is not sitting in the cab Refer to graduation 1 of the seat Turn handle 2 according to th...

Страница 59: ...OF THE ANGLE OF THE BACK REST FIG G Support the back rest pull the lever and position the back rest to find the desired position If you do not support the back rest when making adjustments it swings c...

Страница 60: ...remains visible To avoid causing any damage do not activate the compressor for over 1 minute SEAT BACK REST ANGLE ADJUSTMENT FIG C The back rest angle of the seat may be adjusted to suit the individua...

Страница 61: ...1 Horizontal shock absorber fitted Position 2 Horizontal shock absorber removed LONGITUDINAL ADJUSTMENT FIG I Adjust the locking lever until you reach the position required This then locks and the sea...

Страница 62: ...r 1 minute SEAT BACK REST ANGLE ADJUSTMENT FIG C The back rest angle of the seat may be adjusted to suit the individual Press the left hand button while pushing on the seat or relaxing pressure on the...

Страница 63: ...the locking lever in the position shift into another position required This then locks and the seat can not be moved to another position MAINTENANCE FIG K Dirt may adversely affect the correct functio...

Страница 64: ...ift truck has stopped or is idling RED TRANSMISSION OIL TEMPERATURE LAMP The lamp and the buzzer come on when the converter oil temperature is abnormally high Stop the lift truck and look for the caus...

Страница 65: ...ic return oil filter cartridge is clogged up Stop the lift truck and carry out the necessary repairs see cleaning and replacement requirements in chapter 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS GRE...

Страница 66: ...RM SWITCH FIG A Used to switch off the sound alarm when using the lift truck with loading and earth moving buckets When it is switched off the red led B1 indicates that the sound alarm has been cut of...

Страница 67: ...n cut off to brake pedal position 1 When loading Transmission cut off to hydraulic controls lever position 2 When driving For inching and continuous stopping and starting delicate handling In order to...

Страница 68: ...ront windscreen wiper off B Front windscreen wiper low speed setting C Front windscreen wiper high speed setting D Front windscreen wiper intermittent setting E Rear windscreen wiper off F Rear windsc...

Страница 69: ...lectrovalve 7 5A OPTION F5 10A MAXI Flashing light 7 5A F6 7 5A MAXI Alignment of the wheels 5A F7 15A MAXI OPTION 10A Cutting off simple hydraulic movements 10A A D OPTION Cutting off simple hydrauli...

Страница 70: ...20A MAXI Starter 20A Remove casing 1 and cover 2 for access to fuses F40 to F44 and to relay K16 F40 40A MAXI Lift truck electrical equipment 40A F41 40A MAXI Lift truck electrical equipment 40A F42...

Страница 71: ...o up to 3rd if the conditions and state of the road permit it With a trailer on the road Set off in 2nd gear and go up to 3rd if the conditions and state of the road permit it Handling 3rd gear 2nd ge...

Страница 72: ...the front wheels and the lamp B2 for the rear wheels C SWITCH FOR ALIGNMENT OF THE WHEELS This switch enables the use or not of the device for alignment of the wheels The indicator light indicates it...

Страница 73: ...insistently operate the control so as to allow all the telescopes to retract fully TRANSMISSION CUT OFF Button C see 2 DESCRIPTION 5 SWITCHS PANEL REVERSING GEAR Switch D see 2 DESCRIPTION 17 REVERSI...

Страница 74: ...TE The stabilizers can only be raised after the jib has been retracted ATTACHMENT Raise lever E and turn to the left or right TRANSMISSION CUT OFF Button F see 2 DESCRIPTION 5 SWITCH PANEL REVERSING G...

Страница 75: ...l When this control is set to 0 the air conditioning system will not work NOTE Possible losses of water under the lift truck are due to condensate discharges caused by the drying effect of the install...

Страница 76: ...lace in the document holder NOTE There is an OPTIONAL waterproof document holder 31 FRONT LIGHTS A Left front indicator B Left front dipped headlight C Left front main beam D Left front sidelight E Ri...

Страница 77: ...be clearly visible on the roof of the cab and plugged in to socket 1 34 DOCUMENT HOLDER NET 35 SPIRIT LEVEL Enables the operator to check that the lift truck is in the horizontal position 36 SUN VISO...

Страница 78: ...ing the trailer this person must be permanently visible to the driver until the lift truck is parked and the I C engine is turned off MT 732 S rie C E2 MT 732 Turbo S rie C E2 MT 932 S rie C E2 MT 932...

Страница 79: ...to put rods and clip back in place Remove pin 5 lift the towing pin 6 and insert or remove the trailer ring Be careful not to get your fingers caught or crushed during this operation Do not forget to...

Страница 80: ...tor E Right tail light F Rear stoplight G Left tail light 2 BATTERY CUT OFF MT 732 S rie C E2 MT 732 Turbo S rie C E2 MT 932 S rie C E2 MT 932 Turbo S rie C E2 MT 1030 S S rie 3 E2 MT 1030 S Turbo S r...

Страница 81: ...ystem Incorporates an appropriate safety system against short circuits fuses or circuit breaker and a differential circuit breaker with 30mA sensitivity Only connect to and disconnect from the power s...

Страница 82: ...3 E2 FUNCTIONING Hold down button 1 and move the lever to the left or right 9 QUICK RELEASE COUPLER ON ATTACHMENT CIRCUIT MT 732 S rie C E2 MT 732 Turbo S rie C E2 MT 932 S rie C E2 MT 932 Turbo S ri...

Страница 83: ...pressing button A on the electrovalve MT 732 S rie C E2 MT 732 Turbo S rie C E2 MT 932 S rie C E2 MT 932 Turbo S rie C E2 FUNCTIONING Without pressing Button 1 the lever controls a hydraulic function...

Страница 84: ...T 732 S rie C E2 MT 732 Turbo S rie C E2 MT 932 S rie C E2 MT 932 Turbo S rie C E2 MT 1030 S S rie 3 E2 MT 1030 S Turbo S rie 3 E2 This system operated by switch 1 cleans the radiator core and the gri...

Страница 85: ...FB loading bucket CBR concrete bucket BB BBG spout bucket GL crane jib and crane jib with winch P PT PO PC winch H It is prohibited to use any other attachments on the TSDL If it is being used with a...

Страница 86: ...2 42...

Страница 87: ...3 1 3 MAINTENANCE 3 MAINTENANCE...

Страница 88: ...3 2...

Страница 89: ...EQUIPMENT FILTERS CARTRIDGES AND BELTS LUBRICANTS AND FUEL SERVICING SCHEDULE A DAILY OR EVERY 10 HOURS SERVICE B EVERY 50 HOURS SERVICE C EVERY 250 HOURS SERVICE D EVERY 500 HOURS SERVICE E EVERY 10...

Страница 90: ...THE MANUFACTURER MEANS YOU LOSE THE BENEFIT OF THE CONTRACTUAL GUARANTEE BY USING ORIGINAL MANITOU PARTS FOR MAINTENANCE OPERATIONS YOU BENEFIT THROUGH ITS NETWORK MANITOU PROVIDES THE USER WITH EXPE...

Страница 91: ...ONDITIONING Part number 225052 Clean 50 H Change 250 H HYDRAULIC RETURN OIL FILTER CARTRIDGE 15 Part number 236095 Change 500 H FILTER CAP FOR HYDRAULIC OIL TANK Part number 62415 Change 1000 H SUCTIO...

Страница 92: ...L 20 L 55 L 209 L 661706 582357 582358 582359 COOLING CIRCUIT 4 9 gal Tulco 50 50 Premix Anti freeze 2 L 5 L 20 L 473076 470077 470078 2 L 5 L 20 L 554002 554003 554004 FUEL TANK 31 7 gal Diesel fuel...

Страница 93: ...uid 5 L 20 L 209 L 545976 582391 546222 REAR WHEELS REDUCERS 0 8 qt Shell Spirax DH80w90 Citgo Premium Gear MP 80w90 2 L 20 L 55 L 209 L 499237 546330 546221 546220 REAR WHEELS REDUCERS PIVOTS Shell R...

Страница 94: ...er motor Turbocompressor Bleed the fuel system TRANSMISSION Transmission oil level Transmission universal joint Angle gear box oil level Transmission oil filter Transmission oil Transmission housing s...

Страница 95: ...ront headlamps FRONT AXLE Front wheels reducers pivots Front axle differential oil level Front wheels reducers oil level Front axle differential oil Front wheels reducers oil Wearing of front axle bra...

Страница 96: ...removal of the radiator cap Check visually that there is no leakage in the radiator and pipes To avoid any risk of spraying or burning wait until the I C engine has cooled down before removing the co...

Страница 97: ...b raised the I C engine cold and stopped Carry out the control within 5 minutes of the I C engine being stopped Remove the plastic cap 1 fig A6 Remove the dipstick 2 fig A6 Wipe the dipstick and check...

Страница 98: ...A8 Telescope the jib several times in order to spread the coat of grease evenly Remove the surplus of grease If the lift truck is used in an abrasive environment dust sand coal Use lubricating varnis...

Страница 99: ...3 13...

Страница 100: ...h a silicone lubricant Check visually the outer condition of the air filter and its mounts Verify the condition of the hoses and their mounts also Never clean the dry air filter cartridge by washing i...

Страница 101: ...icators fig B4 1 2 Lubricators of the carriage axle 2 lubricators fig B4 2 3 Lubricator of the tilt cylinder foot axle 1 lubricator fig B4 3 4 Lubricator of the tilt cylinder head axle 1 lubricator fi...

Страница 102: ...here is no leakage in the tank and pipes Always maintain the oil level at maximum as cooling depends on the oil flowing through the tank B6 BRAKE OIL LEVEL CHECK Place the lift truck on level ground L...

Страница 103: ...OOR GREASE Clean and lubricate the points 1 4 lubricators fig B8 with grease see 3 MAINTENANCE LUBRICANTS AND FUEL and remove the surplus of grease B9 CAB VENTILATION FILTER OPTION AIR CONDITIONING CL...

Страница 104: ...S AND FUEL and remove the surplus of grease B12 TRANSMISSION UNIVERSAL JOINT GREASE Clean and lubricate the following points with grease see 3 MAINTENANCE LUBRICANTS AND FUEL and remove the surplus of...

Страница 105: ...cate the following points with grease see 3 MAINTENANCE LUBRICANTS AND FUEL and remove the surplus of grease 1 Lubricators on stabiliser actuator shafts 4 lubricators fig B13 1 2 Lubricators on stabil...

Страница 106: ...and a half turns having allowed the I C engine to idle for 30 minutes C2 ALTERNATOR CRANKSHAFT BELT TENSION CHECK ADJUST Open the I C engine bonnet Unscrew the fastening screws 1 fig C2 1 Lay down the...

Страница 107: ...heck the tension again after the first 20 hours of operation C4 ANGLE GEAR BOX OIL LEVEL CHECK Park the lift truck on level ground with the jib raised and the I C engine stopped Remove level plug 1 fi...

Страница 108: ...The oil should be flush with the edge of the hole If necessary add oil see 3 MAINTENANCE LUBRICANTS AND FUEL by the filler port 2 fig C8 Replace and tighten the level plug 1 fig C8 tightening torque...

Страница 109: ...3 23...

Страница 110: ...il filter 7 fig D1 3 discard the filter and the filter seal Clean the filter bracket with a clean lint free cloth Lightly grease the new oil filter seal and refit the oil filter see 3 MAINTENANCE FILT...

Страница 111: ...or on the filter Before mounting check the state of the new cartridge see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS Introduce the cartridge into the filter axis and push it in pressing the edges and...

Страница 112: ...the body of the filter onto its holder hand tighten it only and lock it with a quarter turn Close drain plug 1 fig D5 1 and remove the container Before starting the I C engine leave the ignition on fo...

Страница 113: ...ng these inspections In all cases the balancing valve s concerned must be repaired or replaced if hydraulic movement continues after the I C engine has been switched off Never use the lift truck with...

Страница 114: ...e oil level is flush with the edge of port 2 fig D11 Check for any possible leaks at the drain plugs Refit and tighten level plug 2 fig D11 tightening torque 30 ft lb and filler plug 3 fig D11 tighten...

Страница 115: ...3 29...

Страница 116: ...uel tank with clean fuel see 3 MAINTENANCE LUBRICANTS AND FUEL filtered through a strainer or a clean lint free cloth and refit the filler plug 2 fig E1 2 If necessary bleed the fuel circuit see 3 MAI...

Страница 117: ...llow the rest of the oil to drain away Remove and clean the strainer using a compressed air jet Clean the magnetic section on the plate Refit the assembly and tighten up plate 2 fig E3 2 tightening to...

Страница 118: ...drain plugs and the suction cover on the hydraulic tank DRAINING THE OIL Place a container under drain plug 1 fig E6 1 and unscrew the plug Remove filler cap 2 fig E6 2 in order to ensure that the oi...

Страница 119: ...uards Roller locking mechanism when the strap is given a sharp tug NOTE After an accident replace the seat belt Under no circumstances should you use the lift truck if the seat belt is faulty fixing l...

Страница 120: ...fig E11 in position A Place a container under the drain plug and unscrew the plug Let the oil drain fully Place the drain port in position B i e in a level port Fill up with oil see 3 MAINTENANCE LUBR...

Страница 121: ...3 35...

Страница 122: ...not get clogged Check the condition of the hoses as well as the fastening devices and change the hoses if necessary Rinse the circuit with clean water and use a cleaning agent if necessary FILLING TH...

Страница 123: ...3 37...

Страница 124: ...he I C engine functions correctly for a short time then stops or functions irregularly check for possible leaks in the low pressure circuit If in doubt contact your dealer G2 WHEEL CHANGE In the event...

Страница 125: ...ring and pedal slowly avoiding sudden jerky movements G4 LIFT TRUCK SLING MT 732 S rie C E2 MT 732 Turbo S rie C E2 MT 932 S rie C E2 MT 932 Turbo S rie C E2 Take into account the position of the lift...

Страница 126: ...a turbo charged I C engine block off the exhaust outlet to avoid rotation of the turbo shaft without lubrication when transporting the vehicle LOAD THE LIFT TRUCK Block the wheels of the platform Fix...

Страница 127: ...he transport position and perpendicular to a white wall on flat level ground fig G6 Check the tyre pressures see 2 DESCRIPTION CHARACTERISTICS Put the gear reverser lever in neutral and release the pa...

Страница 128: ...if necessary and call a doctor If the gas is in contact with the skin wash it immediately under running water and remove any contaminated garments If the gas is in contact with the eyes rinse them in...

Страница 129: ...4 1 4 4 PICKING UP PICKING UP THE THE ATTACHMENTS ATTACHMENTS...

Страница 130: ...4 2...

Страница 131: ...PICKING UP THE ATTACHMENTS A ATTACHMENT WITHOUT HYDRAULICS AND HAND LOCKING DEVICE B ATTACHMENT WITHOUT HYDRAULICS AND HYDRAULIC LOCKING DEVICE OPTION C HYDRAULIC ATTACHMENT AND HAND LOCKING DEVICE D...

Страница 132: ...4 4...

Страница 133: ...h the jib completely retracted in order to reduce the constraints on the jib head Use of other buckets CBA CBC CBM CBR CB CBG and manure forks FFGR is forbidden Some particular uses require the adapta...

Страница 134: ...g B Bring the carriage under the locking tube of the attachment slightly lift the jib incline the carriage backwards in order to position the attachment fig C Lift the attachment off the ground to fac...

Страница 135: ...tate locking HYDRAULIC LOCKING Put the valve in position A fig D that is to say the hydraulic circuit of the attachment locking open Lift up and push the lever of the distributor 1 fig E to the right...

Страница 136: ...the ground to facilitate locking HAND LOCKING AND CONNECTING THE ATTACHMENT Take the locking pin and the clip on the bracket fig A and lock the attachment fig D Do not forget to refit the clip Stop th...

Страница 137: ...raulic circuit by using the lever of the distributor 1 fig E Connect the rapid connectors according to the logic of the attachment s hydraulic movements Make sure that the rapid connectors are clean a...

Страница 138: ...4 10...

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