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1

 

10

 

2

 

11

 

3

 

12

 

4

 

13

 

5

 

14

 

6

 

15

 

7

 

16

 

8

 

 

  

  

 

  

 

  

 

  

 

  

 

  

 

  

 

  

 

  

 

  

 

  

 

  

 

  

 

  

 

  

 

  

 

  

 

  

 

  

 

  

 

  

 

  

 

  

 

  

 

  

 

 

 

11 

Microprocessor 
control

           

 

For

 

a

 

complete

 

description

 

of

 

the

 

operation

 

of

 

the 

Microprocessor

 

Control,

 

see

 

Operating

 

Manual

 

D-5. 

 

Basic

Basic

Basic

Basic

 

Features

Features

Features

Features 

Fan

Fan

Fan

Fan

 

Speed

Speed

Speed

Speed

 

Control:

Control:

Control:

Control:

 

Adjusts

 

fan

 

speed

 

100-80

 

percent

 

on

 

single-circuit

 

direct-drive

 

units. 

 

Diagnostic

Diagnostic

Diagnostic

Diagnostic

 

LEDs:

LEDs:

LEDs:

LEDs: 

Red

 

=

 

Fault

 

in

 

safety

 

circuit. 

Yellow

 

=

 

Compressor

 

on

 

(not

 

blinking). 

Green

 

=

 

Power

 

on

 

(24

 

VAC

 

is

 

present

 

at

 

board). 

 

Random

Random

Random

Random

 

Start:

Start:

Start:

Start:

 

Prevents

 

power

 

surges

 

by

 

delaying

 

unit

 

startup

 

by

 

5-35

 

seconds

 

so

 

that

 

all

 

units

 

do

 

not

 

start

 

at

 

the

 

same

 

time.

 

Occurs

 

only

 

when

 

unit

 

comes

 

off

 

of

 

either

 

shutdown, 

unoccupied

 

or

 

high/low

 

voltage

 

modes. 

 

 

 

TERMINAL 

SIRIP 

  7 

    8 

13 
14 

  1 

12 
11 

  3 

10 
15 
16 

  5 

  6 
  4 
  9 
  2 

24 VAC (–) 
24 VAC 
(+) FAN 
COMPRESSOR 
LOCKOUT ALARM 
REVERSING VALVE 
A.D. CONTACT (N.O.) 
A.D. CONTACT (COM) 

SEE 

NOTE 

UNOCCUPIED INPUT 
NSB / U SIGNAL 
EMERGENCY SHUTDOWN 
2-HOUR OVERRIDE 

DRY CONTACT 
ALARM OUTPUT 

      C 
            R 
      G 

            Y 
      L 
            O 

Sy 

            Sc 
      2 
              1 

   

      4   

  3 

      6 

   

            5 

 

      8 
            7 

MICROPROCESSOR                              CCG   
                   
                                    SEE NOTE 5          CC 
 

                                                                ALARM 

 

 
 

 

Testing

                                             

Procedure

Procedure

Procedure

Procedure 

 

The

 

microprocessor

 

control

 

board

 

should

 

be

 

tested

 

while

 

installed

 

in

 

a

 

unit

 

with

 

a

 

thermostat

 

attached. 

Caution:

Caution:

Caution:

Caution:

 

When

 

removing

 

or

 

jumping

 

wires,

 

be

 

extremely 

careful

 

not

 

to

 

short

 

the

 

secondary

 

side

 

or

 

come

 

in

 

contact

 

with

 

line

 

voltage. 

 

The

 

following

 

procedure

 

outlines

 

how

 

to

 

test

 

the

 

microprocessor

 

control

 

board’s

 

individual

 

functions

 

while

 

installed

 

in

 

a

 

unit. 

1.

   

Move

 

shunt

 

#1

 

to

 

“test”

 

position. 

2.

   

Apply

 

voltage

 

to

 

the

 

unit

 

assuring

 

the

 

microprocessor

 

control

 

board

 

is

 

accessible

 

for

 

troubleshooting. 

3.

   

Take

 

meter

 

readings

 

as

 

indicated

 

below. 

 

Fan

Fan

Fan

Fan

 

Function:

Function:

Function:

Function:

 

On

 

a

 

call

 

for

 

fan

 

operation

 

.

 

.

 

 

“C”

 

to

 

“G”

 

terminals

 

should

 

read

 

24

 

volts. 

 

“L1”

 

to

 

“L2”

 

line

 

voltage

 

should

 

match

 

incoming

 

line

 

voltage 

(208,

 

220,

 

230,

 

265,

 

380

 

or

 

460

 

volts). 

 

 

F

FF

Fan

an

an

an

 

Speed

Speed

Speed

Speed

 

Control:

Control:

Control:

Control:

 

On

 

a

 

call

 

for

 

fan

 

function

 

.

 

“FAN”

 

to

 

“FAN

 

COM”

 

measured

 

voltage

 

should

 

vary

 

with 

adjustment

 

of

 

speed

 

controller

 

stem. 

 

Compressor:

Compressor:

Compressor:

Compressor:

 

On

 

a

 

call

 

for

 

compressor

 

function

 

.

 

.

 

 

“C”

 

to

 

“Y”

 

terminals

 

should

 

read

 

24

 

volts. 

 

Contact

 

terminals

 

“SY”

 

to

 

“SC”

 

should

 

read

 

0

   

ohms.

 

Terminals

 

“SC”

 

to

 

#2

 

should

 

now

 

be

 

open. 

 
 

Overflow

Overflow

Overflow

Overflow

 

Detector:

Detector:

Detector:

Detector: 

Jumper

 

from

 

“SENSOR”

 

terminal

 

to

 

ground

 

unit

 

should

 

lock 

out

 

unit. 

 

“L”

 

to

 

“R”

 

terminals

 

should

 

read

 

24

 

volts

 

if

 

“COM

 

/

 

24

 

VAC” 

shunt

 

is

 

set

 

to

 

“COM”. 

 

Lockout:

Lockout:

Lockout:

Lockout:

 

Pull

 

either

 

wire

 

HPI,

 

LPI

 

or

 

AUX1

 

while

 

unit

 

is

 

running. 

 

Unit

 

should

 

lock

 

out. 

 

“L”

 

to

 

“R”

 

terminals

 

should

 

read

 

24

 

volts

 

if

 

“COM

 

/

 

24

 

VAC” 

shunt

 

is

 

set

 

to

 

“COM”. 

     
Return

 

shunt

 

#1

 

to

 

“RS”

 

(random

 

start)

 

or

 

“NO

 

RS”

 

depending

 

on

 

application.

 

Remove

 

any

 

additional

 

jumpers

 

and

 

return

 

all

 

wiring

 

back

 

to

 

its

 

original

 

configuration. 

 

Condensate

Condensate

Condensate

Condensate

 

Overflow:

Overflow:

Overflow:

Overflow:

 

A

 

sensor

 

in

 

the

 

drain

 

pan

 

electrically 

senses

 

the

 

presence

 

of

 

water. Switch

 

is

 

tied

 

to

 

the

 

safety 

lockout

 

circuit. 

 
 
 

Compressor

Compressor

Compressor

Compressor

 

Anti

Anti

Anti

Anti----short

short

short

short

 

Cycle:

Cycle:

Cycle:

Cycle:

 

A

 

5-minute

 

time

 

delay

 

prevents

 

compressor

 

short

 

cycling

 

and

 

extends

 

motor

 

life. 

 
 
 

Optional

Optional

Optional

Optional

 

Field

Field

Field

Field

 

Adjustments

Adjustments

Adjustments

Adjustments 

No

No

No

No

 

Random

Random

Random

Random

 

Start:

Start:

Start:

Start:

 

A

 

jumper

 

allows

 

elimination

 

of

 

the

 

random

 

start

 

feature. 

 
 
 

TTTTest

est

est

est

 

Mode:

Mode:

Mode:

Mode:

 

A

 

jumper

 

allows

 

elimination

 

of

 

all

 

time

 

delays

 

to

 

simplify

 

unit

 

checkout

 

operation

 

by

 

qualified

 

service

 

personnel

 

only. 
 

 

Auto

Auto

Auto

Auto----Reset:

Reset:

Reset:

Reset:

 

A

 

jumper

 

allows

 

auto-reset

 

of

 

the

 

safety

 

trip.

 

The

 

unit

 

will

 

automatically

 

reset

 

after

 

20

 

minutes. 

 

 

Fault

Fault

Fault

Fault

 

Output:

Output:

Output:

Output:

 

A

 

terminal

 

allows

 

connection

 

of

 

an

 

auto-

 

changeover

 

thermostat

 

with

 

an

 

LED.

 

Signal

 

may

 

be

 

24

 

VAC

 

(+)

 

or

 

(–). 

 
 

LED STATUS:

 

Yellow “On”    . . . . . . . . . . . Compressor On 
Green “Off”   . . . . . . . . . . . No 24 VAC 
Green “On”    . . . . . . . . . . . 24 VAC Present 
Green “1 Flash” . . . . . . . . . Low Voltage 
Green “2 Flash” . . . . . . . . . High Voltage 
Red “Off” . . . . . . . . . . . . . . No Faults (Normal) 
Red “On” . . . . . . . . . . . . . . Emergency Shutdown 
Red “1 Flash” . . . . . . . . . . . H.P. Fault 

Red “2” Flash” . . . . . . . . . . L.P. Fault 
Red “3 Flash” . . . . . . . . . . . W.T. Fault 

 
 

 

Содержание J036HHC

Страница 1: ...ing of installation and service personnel Unqualified individuals should not attempt to interpret these instructions or install this equipment Read instructions carefully before unpacking installing and operating unit Inspection Inspection Inspection Inspection This heat pump has been factory inspected however we recommend you check the carton and inspect the unit for concealed shipping damage Not...

Страница 2: ...acent to the conditioned space provide an insulated return air duct with at least one 90 degree bend If a free return air system is used position the filter side of the unit as close as possible to the return air grille Note The unit is shipped from the factory with access to the electrical box such that return air enters the unit from the right side when facing the electric control box Model Mode...

Страница 3: ...D ROD BY OTHERS ADJUSTABLE SLOT IN HANGER BRACKET WASHER HANGER BRACKET VIBRATION ISOLATION GROMMET WASHER BY OTHERS MUST COVER ENTIRE BOTTOM OF GROMMET RETAINING NUTS BY OTHERS NOTES NOTES NOTES NOTES 1 AN INTERNAL BLOWER ACCESS PANEL IS PROVIDED FOR SERVICING UNIT FULL SERVICE PANELS ARE AVAILABLE ON ALL SIDES 2 THE ELECTRICAL CONTROL PANEL IS LOCATED INSIDE THE UNIT 3 DO NOT SCREW DUCTWORK INTO...

Страница 4: ...T VIBRATION ISOLATION GROMMET WASHER BYOTHERS MUST COVER ENTIRE BOTTOM OF GROMMET RETAINING NUTS BYOTHERS Filter length MIN 500 MIN 500 Maintaence space Return air Space needed for filter take out Air discharge Horizontal unit top view Compressor access panel electric access panel Maintanence space MIN 600 Maintanence space Fan access panel This drawing is for left hand piping unit Filter length S...

Страница 5: ...rap By Mammoth Closed Closed Closed Closed Loop Loop Loop Loop Systems Systems Systems Systems Follow these steps to install closed loop systems 1 Leave unit unconnected or isolated using shutoff valves as building water loop is initially flushed 2 Fill water system with 1 lb trisodium phosphate for every 50 gallons of water 3 Purge piping of trapped air set supplemental heater to maintain 110 F a...

Страница 6: ... and local codes Route power wires through a properly sized disconnect switch Consult the wiring diagrams in this manual and inside the cover of the electrical box to complete the connection See nameplate for proper fuse sizing minimum circuit ampacity and voltage requirements If an auxiliary electrical heater is used it must be installed with a power supply separate from the heat pump Control Con...

Страница 7: ...Electric supply Diagram 5 Model L013 L030HLC wiring schematic Diagram 6 Model J036 J072HLC wiring schematic J086 J142H See the unit label for the detail electric diagram 6 SCHEMATIC DIAGRAM B A ...

Страница 8: ...pressor input to reset the unit 5 This unit has been factory set with the jumpers in the indicated positions NRS TEST AUTO 24 VAC PILOTN 6 The optional Water Temperature Switch WT is also included in the optional Extended Range Package EP and the optional Low Temperature Package TL 7 A 24 VAC signal is produced between this wire and terminal R when the N O contacts from the optional Dirty Filter S...

Страница 9: ...ower panel assembly was for straight through discharge 8 After first operation check all fasteners for tightness Ductwork If a return duct is used it may be fastened to the flanges on the filter guides however be sure to leave enough room for filter replacement The flanges at the blower opening may be used for a flexible duct connection between the heat pump and the supply air duct Be sure the blo...

Страница 10: ...environments Dirty filters will cause inefficient heat pump performance Compressor Compressor Compressor Compressor Mammoth heat pumps have been designed with switches that protect the unit s refrigerant system They will automatically shut down the compressor if refrigerant pressure rises too high or drops too low Note Some thermostats will indicate a compressor shut down with a reset light If the...

Страница 11: ...er valve in the entering water line If the compressor is on the valve is open On loss of power the valve will spring open See the wiring diagrams on the previous pages for wiring details Sound Sound Sound Sound Packages Packages Packages Packages Adds additional sound absorbing material to the unit casing Cupro Cupro Cupro Cupro nickel nickel nickel nickel Heat Heat Heat Heat Exchanger Exchanger E...

Страница 12: ...ntrol Control On a call for fan function FAN to FAN COM measured voltage should vary with adjustment of speed controller stem Compressor Compressor Compressor Compressor On a call for compressor function C to Y terminals should read 24 volts Contact terminals SY to SC should read 0 ohms Terminals SC to 2 should now be open Overflow Overflow Overflow Overflow Detector Detector Detector Detector Jum...

Страница 13: ...sate Trip All must be reset L P switch bypass of 120 seconds upon startup Loss of Power Upon resumption of power the unit restarts following 2 second fan time delay 4 second R V time delay and 6 second compressor time delay Auto Auto Auto Auto Mode Mode Mode Mode Check that Shunt 2 is on AUTO and attach Shunt 1 to one of the following terminals to select power mode NOTE the following descriptions ...

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