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Bedpan / Urinal Bottle and Utensil / Bowl Washer Disinfector (WDS)

Operation, Maintenance and Installation Manual

Issue 16

Page

August 22

6.2

Device Specifications

Model WDS
Single Phase

Electrical Rating

Volts

240V

APPROVALS

Phase / Hz

1 ph / 50 Hz

Amps

20 Amps

Heating Elements

Steam Generator

4500W 240V 3 x 6.25A Star

Water tank

4500W 240V 3 x 6.25A Star

Model WDS
Three Phase

Electrical Rating

Volts

415V

Phase / Hz

3 ph / 50 Hz

Amps

20 Amps

Heating Elements

Steam Generator

4500W 240V 3 x 6.25A Star

Water tank

7200W 240V 3 x 10A Star

Heating Element

Contactors

Steam heating element

3 pole 7.5kw

W/Tank heating element

3 pole 7.5kw

ELECTRICAL (Common components)

Element over temperature cut-out

Steam Generator

Capillary bulb thermal cut out
Manual reset 115°c 25A

Water tank

Capillary bulb thermal cut out
Manual reset 100°c 25A

Fuse: Transformer

Cylinder type 5 x 20mm

T 5A H 250Vac Time Delay

Door Actuator

Type LA12 Self-Locking

24VDC

Interlock Micro Switch

SPDT

240VAC 16A

Processor module battery

Coin Cell

CR2032 Lithium 3Volts

PCB HARDWARE

PCB (Printed Circuit Boards)

Display LCD

D134411

Heating switch module

D132213

Control module

D134412

Processor module

D133447

Conductivity sensor

D134418

PC Interface Port

USB Type B

Environment conditions
(Operating)

Location

Indoor Use

Altitude

<2000m

Temperature

+10°C to +25°C

Relative Humidity

+30% to 75%

Mains voltage fluctuations

240+10%

Overvoltage

Category II

Pollution

Degree II

WASH CHAMBER

Loading Configurations

Bedpan Cycle

4 x Urinal Bottles and

One (1)

of the

following:

2 x Small slipper pans & Lid
2 x Large Slipper pans & Lid

2 x Standard Bedpans & Lid

Urinal Cycle

4 x Urinal bottles Only

Bowl / Utensil
Cycle

2 x Large bowls
3 x Medium bowls
6 x Large kidney dishes
6 x Medium kidney dishes
Assortment of Smaller bowls and kidney
dishes using optional accessory basket.

Chamber Specifications

Material

1.2mm 304 Stainless Steel

Design Life

Minimum of 10,000 Cycles

Usable Volume

100L

Total Volume

115L

WASH SYSTEM

Nozzles and Sprays

Flush nozzles

2 x Rotary Nylon

Tip sprays

2 x WL1/2 120° 1/8 BSP SS

Top sprays

4 x WL1/4 90° 1/8 BSP SS

Bottom sprays

4 x WL1/2 60° 1/8 BSP SS

Urine Bottle sprays

4 x WL1/4 90° 1/8 BSP SS

Cool Down sprays

2 x LW1 120° 1/4 BSP SS

Wash pump

Horizontal multistage

240V 1ph 3.1A

Detergent

Malmet specific (5Lt)

Detergent Concentrate Caustic
Alkaline

ARTG Class 1

Detergent pump

Self-priming peristaltic pump

240V 50Hz

Содержание WDS1

Страница 1: ...McKay Avenue PO Box 373 Leeton NSW 2705 Phone 61 2 6953 7677 Email info malmet com au Bedpan Urinal Bottle and Utensil Bowl Washer Disinfector Models WDS1 WDS3 Operation Maintenance and Installation M...

Страница 2: ...Cycle Refer to laminated quick reference instructions 19 4 0 Cycle of Operation 20 4 1 Detergent Warnings 25 4 2 Fault Indication 25 5 0 Maintenance 26 5 1 Daily Maintenance Operator or Maintenance T...

Страница 3: ...at any time without notice on the part of Malmet Australia Pty Ltd Certifications and Compliances ARTG Identifier 232450 Electrical Safety Cert CS10462N Watermark Cert WMKA21156 Quality Policy Malmet...

Страница 4: ...ervice For the safe use of this device the responsible body should ensure that all operators are adequately trained to operate and maintain the device in its safe use Only process items listed as per...

Страница 5: ...n at 90 C 5 Cool down 20 sec Bowl Utensil Load capacity 2 x large bowls 345Dia to 305Dia 3 x medium bowls 240Dia to 210Dia 6 kidney dishes sizes 300 x 50 255 x 50 and 220 x 43 held in kidney rack hold...

Страница 6: ...d pull out with suction hose let hose hang in detergent chamber 3 Remove empty bottle and replace with full bottle Note Leave cap on new bottle until in position 4 Remove cap on new bottle and fit exi...

Страница 7: ...ntenance and Installation Manual Issue 16 Page 6 August 22 1 3 Device Features 1 4 Control LCD Display Features Control panel with LCD display USB port Wash Chamber Bowl Utensil rack hinged Bedpan rac...

Страница 8: ...cycle the cycle will be cancelled and the door opened SCROLL Menu scroll button SERVICE ONLY SELECT Menu select and enter button SERVICE ONLY Purge Reset When purge is flashing on display if pressed...

Страница 9: ...ment It is recommended a risk assessment is conducted by the user both prior to and after installation and any risks identified mitigated to an acceptable level using the hierarchy of control https co...

Страница 10: ...least flexible of all the connections this usually influences the decision as to where to place the WDS If an existing soil line can be utilised this will represent a cost saving The WDS is supplied a...

Страница 11: ...FREE STANDING P TRAP PIPE POSITIONING The centre of the soil line to receive the S Trap should be approximately 272mm from the back wall To allow for normal recommended minimum side service access spa...

Страница 12: ...Bedpan Urinal Bottle and Utensil Bowl Washer Disinfector WDS Operation Maintenance and Installation Manual Issue 16 Page 11 August 22 2 2 Service Connection and Layout Details...

Страница 13: ...vide a straight pipe connection Level the device by using the flanged screw in legs and if possible maintain approx 100mm floor clearance for ease of floor cleaning Malmet recommends affixing some of...

Страница 14: ...lling with cold water and that it fills to Level 3 Ensure the lid is put back on water tank d Check that the steam generator tank has filled to the full Level 3 The steam generator will preheat to 85...

Страница 15: ...and maintain the device in its safe use 3 1 Urinal Bottle Bedpan Loading Refer to laminated quick reference instructions 1 To open door use or press 2 Place racks into the correct positions 3 Place be...

Страница 16: ...isplay will flash COMPLETED OPEN DOOR Open door use the or press NOTE If temperature inside the chamber is too high the display will flash WAITING COOLING When the temperature has dropped to a safe le...

Страница 17: ...n Manual Issue 16 Page 16 August 22 3 3 Urinal Bottle Only Loading Refer to laminated quick reference instructions 1 Open door use or press 2 Place racks into correct positions 3 Place urinal bottles...

Страница 18: ...ll flash COMPLETED OPEN DOOR Open door use or press NOTE If temperature inside the chamber is too high the display will flash WAITING COOLING When the temperature has dropped to a safe level the displ...

Страница 19: ...s 2 Place racks into the correct positions Examples of bowls and utensils placed onto racks Large and medium size bowls Medium size kidney dishes Optional accessory Part 92 5033 Kidney dish rack place...

Страница 20: ...DOOR 5 Open door use or press NOTE If temperature inside the chamber is too high the display will flash WAITING COOLING When the temperature has dropped to a safe level the display will flash OPEN DOO...

Страница 21: ...isplay shows OPENING 3 When door is open display shows LOAD ITEMS After a short delay display shows the cycle selection based on the rack positions Urine Bedpan Urine or Bowl SELECT CYCLE If the wrong...

Страница 22: ...within this period operation returns to Step 1 6 When door closes via cycle select or cycle initiated in 10 second period display shows BEDPAN URINE BOTTLE URINE ONLY OR BOWL CYCLE 1 COLD FLUSH COLD...

Страница 23: ...TING HEATING WATER 3 WATER 2 When water reaches temp display shows HOT DET HOT DET WASH 3 WASH 2 CYCLE 4 HOT RINSE CYCLE 3 HOT RINSE Display shows HOT HOT FILL 4 FILL 3 When filled to correct level di...

Страница 24: ...TEMP 50 to 93 C Steam heating chamber to 93 C When chamber reaches 93 C Disinfection for 1 min 93 C TEMP 93 C When disinfection completes display briefly shows SUCCESS 8 Cool Rinse display shows COOL...

Страница 25: ...d display shows LOAD ITEMS Then SELECT CYCLE Manually press DOOR button Software will check that racks are in correct position before door closes If racks have been moved WRONG RACK will flash Place r...

Страница 26: ...ication In the event of a failure during cycle the device will go into fault The display will show the selected cycle the device was operating in when the failure occurred along with a fault code corr...

Страница 27: ...ecessary Care should be taken not to damage the digital display or to activate a cycle turn off power at control panel e Check level in detergent bottle replenish as necessary f Visually inspect for s...

Страница 28: ...vailable An appropriate sized Oxy Acetylene tip cleaner pin may be used to clean out spray nozzle orifices In areas with hard water or high minerals in water supply chemical de scaler may be the quick...

Страница 29: ...et solenoids Check filters for material build up clean if necessary 10 Make sure the water fill solenoids are completely shutting off and levels are not creeping up if so clean and or replace the sole...

Страница 30: ...ion 1 Check for obvious damage defects or modification to the equipment that may affect its safe operation 2 Check the main power cord is effectively anchored to equipment that the outer sheath is not...

Страница 31: ...r Door overcurrent trip Door is obstructed actuator motor faulty door hinges seized 143 Open Door Door timeout Actuator motor faulty blown transformer fuse door hinges seized 149 Open Door Door interl...

Страница 32: ...panel lockout switches J8 open circuit Faulty level probe Incorrect spray nozzles fitted 322 Hot Wash Det Run Door open Door opened during wash cycle faulty door interlock switch J11 J10 323 Hot Wash...

Страница 33: ...isinfect timeout Faulty steam heater element faulty steam heater relay heater circuit breaker tripped over temp switch tripped Faulty temp probe chamber steam outlet faulty contactors Blocked condense...

Страница 34: ...e or service provider of the fault and ensure device is not used until the fault is rectified 5 9 Purge Reset Operator 1 Turn power OFF at control LCD display 2 Turn power ON at control LCD display 3...

Страница 35: ...CD display 3 Hold down both SCROLL and SELECT buttons when MENU is displayed release buttons 4 SCROLL to TEST menu and press SELECT RELAY 5 SCROLL to DOOR OPEN and press SELECT to turn on the door ope...

Страница 36: ...ROLL and SELECT buttons when MENU is displayed release all buttons At first MENU press SELECT then SCROLL 4 times to see DISINF and press SELECT The LCD alternately shows DISINF then current level Pre...

Страница 37: ...tallation Manual Issue 16 Page 36 August 22 5 15 Device Service Component Identification and Part Listing L H SIDE VIEW R H SIDE VIEW REAR VIEW FRONT VIEW 10 4 11 3 13 17 27 29 1 32 4 5 8 21 7 24 12 1...

Страница 38: ...al Bottle and Utensil Bowl Washer Disinfector WDS Operation Maintenance and Installation Manual Issue 16 Page 37 August 22 Top View Spray Locations 30 34 14 13 33 38 37 39 40 43 41 42 35 36 43 31 52 5...

Страница 39: ...olenoid 2 way 92 3012SP 1 44 Blockage Sensor 92 4074SP 1 14 Hot water in solenoid 1 way 81 2099SP 1 45 Pan rack sensor switch assembly inside door 92 4089SP 1 15 Fill level probe assembly 91 3114SP 1...

Страница 40: ...n then selects the option displayed and moves to the next level down the chain Pressing SELECT on the EXIT option moves the selection back up to the previous higher level At the SELECT Level The SCROL...

Страница 41: ...AVE EXIT TIME CURRENT hh mm Displays curr Time Only HOUR hh Increment 0 23 MINS mm Increments 0 59 SAVE EXIT Press Enter Toggles ON OFF TEST RELAYS OPEN ON OF Door Open CLOS ON OF Door Close COLD ON O...

Страница 42: ...nter to Start EXIT LCD LCD TST Press Enter to Start LCD Test Displays all SEGs on for 3sec on the OFF EXIT RUN BP UR Select Cycle Mode 0 URINE Select Cycle Mode 1 BOWL Select Cycle Mode 2 CF1 220 Cold...

Страница 43: ...Urinal Bottle 1 min 90 C 3 9 15 15 0 62 35 6 21 6 Urinal Bottle Only 1 min 90 C 4 2 14 25 0 572 24 4 20 7 Bowl Utensils 1 min 90 C 4 2 14 25 0 572 24 4 20 7 Power and Water Consumption Data for all W...

Страница 44: ...ating switch module D132213 Control module D134412 Processor module D133447 Conductivity sensor D134418 PC Interface Port USB Type B Environment conditions Operating Location Indoor Use Altitude 2000m...

Страница 45: ...Water Tank S Steel Braided 10mm WRAS Certified Hoses Mains Water Supply to Inlet Valve S Steel Braided G Hex Nut Each End 1 5M x 10mm Certified to AS NZS 3499 2006 R2016 CONSTRUCTION MATERIALS Materia...

Страница 46: ...Bedpan Urinal Bottle and Utensil Bowl Washer Disinfector WDS Operation Maintenance and Installation Manual Issue 16 Page 45 August 22 6 3 Wiring Diagram 1ph devices Manufactured after June 2020...

Страница 47: ...Bedpan Urinal Bottle and Utensil Bowl Washer Disinfector WDS Operation Maintenance and Installation Manual Issue 16 Page 46 August 22 6 3 Wiring Diagram 1ph devices Manufactured before June 2020...

Страница 48: ...Bedpan Urinal Bottle and Utensil Bowl Washer Disinfector WDS Operation Maintenance and Installation Manual Issue 16 Page 47 August 22 6 4 Wiring Diagram 3ph devices Manufactured after June 2020...

Страница 49: ...Bedpan Urinal Bottle and Utensil Bowl Washer Disinfector WDS Operation Maintenance and Installation Manual Issue 16 Page 48 August 22 6 4 Wiring Diagram 3ph devices Manufactured before June 2020...

Страница 50: ...0 HOT RINSE STARTED 361 HOT RINSE COMPLETED T nn DegC 420 STEAM DISINFECT STARTED T nn DegC 421 STEAM DISINFECT COMPLETED T nn DegC 421 DISINFECTION TIME nn Seconds 501 COOL RINSE COMPLETED 540 WASH C...

Страница 51: ...nect the USB port to the PC This will require the driver files usbser inf and usbser sys if not already installed Run D13447PC exe The main screen view shows the following Note The table is initially...

Страница 52: ...e name D13447PC ini Print EventReportTitle Event Report StatisticsReportTitle Statistics Report CycleReportTitle Cycle Report 6 5 6 How to Download the Log Data Select Download button If there is alre...

Страница 53: ...1 Mode 2 wash process starts 0 Total Number Completed Success 0 Total Number Completed Failed 3 Total Number Completed Aborted 0 Mode 0 Average Wash Time 0 00 mins Mode 1 Average Wash Time 0 00 mins...

Страница 54: ...e 0 Average Wash Time 2 52 mins Mode 1 Average Wash Time 0 00 mins Mode 2 Average Wash Time 0 00 mins Number of Power restarts 22 Pump Run Hours 0 Cycle Allow selection of one or more cycles to displa...

Страница 55: ...5 12 Clearing the System Log Data and Reset Cycle Counter The log data stored in the system FLASH memory can be cleared by connecting a PC with the USB port and setting the system to diagnostics mode...

Страница 56: ...ered Parts damaged in transit back to Malmet Leeton due to poor packaging could result in warranty claim being rejected in part or in full Any part tampered with or which has been altered by unauthori...

Страница 57: ...eaclaimunderthiswarranty If you believe there is a defect in a device you have purchased from Malmet you must notify Malmet in writing of such defect by sending an email Notice of Defect to info malme...

Страница 58: ...Manufactured by Malmet Australia Pty Ltd ABN 95 001 717 791 www malmet com au Part No 92 2226...

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