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OUTLET PRESSURE GAUGE:  The outlet 
pressure gauge indicates the air pressure

AIR INTAKE FILTER:  This filter is designed to

available at the outlet side of the regulator.

clean air coming into the compressor pump.

This pressure is controlled by the

This filter must always be clean and free

regulator and is always less or equal to the 

from obstructions.  See "Maintenance".

tank pressure.  See "Operating Procedures".

AIR COMPRESSOR PUMP:  To compress air,

REGULATOR:  The air pressure coming from

the pistons move up and down in the

the air tank is controlled by the regulator

cylinder.  On the down stroke, air is drawn in

knob.  Turn the knob clockwise to increase

through the air intake valve.  The exhaust

pressure and counter-clockwise to decrease

valve remains closed.  On the upstroke of

pressure.  To avoid minor re-adjustment

the piston, air is compressed.  The intake

after making a change in pressure setting, 

valve closes and compressed air is forced

always approach the desired pressure from

out through the exhaust valve, through the

a lower pressure.  When reducing from a

outlet tube, through the check valve and

higher to a lower setting, first reduce to

into the air tank.  Useable air is not

some pressure less than desired pressure.  

available until the compressor has raised

Depending on the air requirements of each

the air tank pressure above that required at

particular accessory, the outlet regulated

the air outlet.

air pressure may have to be adjusted while
you are operating the accessory.

UNLOADER VALVE:  When the compressor
pumps the factory set amount of air into
the tank, the unloader will blow off.  This
puts the engine in idle mode and the
unloader will open, allowing the unused 
air to escape preventing over pressuring
of the tank.

LOCATION OF THE AIR COMPRESSOR

Locate the air compressor in a clean, dry,

SAFETY VALVE:  If the engine does not

and well-ventilated area.  The air filter must

idle down at its "cut-out" pressure

be kept clear of obstructions, which could

setting, the safety valve will protect

reduce air delivery of the air compressor.

against high pressure by "popping out" at

The air compressor should be located at

its factory set pressure (slightly higher than

least 12 inches away from the wall or other

the unloader valve "cut-out" setting).  Do not

obstructions that will interfere with the

tamper with or attempt to eliminate the

flow of air.  The air compressor head and 

safety relief valve.

shroud are designed to allow for proper
cooling.  If humidity is high, an air filter can 

TANK PRESSURE GAUGE:  The tank pressure

be installed on the air outlet adapter to 

gauge indicates the air pressure in the tank.

remove excessive moisture.  Follow the
instructions packaged with the air filter for
proper installation.

Page 10

DESCRIPTION OF 

OPERATION (con't)

INSTALLATION AND 

BREAK-IN PROCEDURES

Содержание MAC5501G

Страница 1: ...alifornia to cause cancer and birth defects or other reproductive harm Wash hands after handling this product MODEL SERIAL MAC5501G www makitatools com NOTICE Carefully read this instruction manual and the engine manual before attempting to operate this compressor ...

Страница 2: ...Out Pressure 135 Engine RPM 3600 Tank Size 10 Gallon Weight 190 lbs IMPORTANT Read the Safety Guidelines and ALL instructions carefully before operating Wear hearing protection Wear eye protection www makitatools com OWNERS MANUAL FOR Gas Compressor MODEL No MAC5501G SPECIFICATION CHART ...

Страница 3: ...In Procedure 10 Piping 11 Operating Procedures 11 Daily Start up Checklist 11 Compressor Lubrication 12 Filling Compressor With Oil 12 Oil Change 12 Engine Lubrication 12 Maintenance 12 Checking Belt Tension 13 Installing a New Belt 13 Operating Your Air Compressor 13 Maintenance Schedule 14 Trouble Shooting 15 Compressor Maintenance Log 18 Makita Warranty 20 TABLE OF CONTENTS ...

Страница 4: ...s Become familiar with the operation and controls of the air compressor Keep operating area clear of all persons pets and obstacles Keep children away from the air compressor at all times Do not operate the product when fatigued or under the influence of alcohol or drugs Stay alert at all times Never defeat the safety features of this product Equip area of operation with a fire extinguisher Do not...

Страница 5: ...zed Never make adjustments modifications to the or parts substitutions to pressure switch alter the factory set safety valve or any other operating pressures components which For essential control of control tank pressure air pressure you must install a pressure reg ulator and regulated air pressure gauge to the air outlet of your com pressor Exceeding the pressure Follow the equipment Risk of rat...

Страница 6: ...r The compressed air from Never inhale air from the Risk to your compressor is not compressor either Breathing safe for breathing The directly or from a air stream may contain breathing device carbon monoxide or connected to the com other vapors or particles pressor Work in an area from the tank or other equipped with good components cross ventilation Sprayed materials such Read and follow the as ...

Страница 7: ...ssor is operating air pressure from the you can expose yourself tank and any attach to moving parts These ments before attempting moving parts can cause any maintenance or serious injury repair Never operate the compressor with guards or covers which are damaged or removed Contact with hot parts Never touch hot Risk of such as the compressor components during or Burn head engine or outlet immediat...

Страница 8: ...nd and may also be legally required under other statutes and ordinances The U S California Clean Air Act and Environment Canada EPA California and Canadian regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control systems For proper instructions and procedures refer to section Emission Control System Information in your engin...

Страница 9: ...0 of one hour is considered mis inspections of goods immediately use because the air compressor is under sized for the required air demand Before you store the air compressor make sure you do the following 1 Review the Maintenance and Check oil engine and compressor pump Operating Procedures sections and oil daily Add oil as required perform maintenance as necessary Be sure to drain water from the...

Страница 10: ...ts of each the air tank pressure above that required at particular accessory the outlet regulated the air outlet air pressure may have to be adjusted while you are operating the accessory UNLOADER VALVE When the compressor pumps the factory set amount of air into the tank the unloader will blow off This puts the engine in idle mode and the unloader will open allowing the unused air to escape preve...

Страница 11: ...e size or larger than the air tank other solvent vapors Do not operate the outlet Piping that is too small will restrict compressor near the spray area the flow of air If piping is over 100 feet long use the next larger size Bury underground When you are finished lines below the frost line and avoid pockets 6 Set the pressure switch lever to OFF where condensation can gather and freeze 7 Using the...

Страница 12: ... to the Compressor oil EAOIL10 1 Liter proper level Compressor oil EAOIL40 4 Liters Compressor originally filled with SAE 30W ENGINE LUBRICATION oil Check engine Owner s manual for lubrication and maintenance requirements Compressor oil is a non detergent mineral oil formulated with additives to help MAINTENANCE minimize carbon build up increase ring life Before doing any maintenance or adjust and...

Страница 13: ...ove belt guard the compressor fills the air 3 Loosen engine bolts and slide engine receiver with compressed air when toward compressor head just enough to maximum pressure set by the pilot allow the old belt to be removed valve control is reached the engine 4 Install proper replacement belt and compressor will slow down to 5 Slide engine away from compressor idle speed and will return to full head...

Страница 14: ...oreign matter from cylinder head engine fan blades intercooler and air receiver 2 Clean air filter by opening air filter removing filter element and cleaning it thoroughly and allow to dry completely before assembly 3 Worn filter should be replaced 4 Check v belts for wear MONTHLY 1 Inspect unit for leaks 2 Tighten joints if leaks are observed 3 Check v belts for proper tension 4 Check compressor ...

Страница 15: ...ngs Replace piston rings Compressor Dirty compressor head cylin Clean with compressed air Overheats der or intercooler Clogged inlet filter Clean or replace as necessary Operating pressure too high Reduce operating pressure Low oil or wrong oil being used Drain and replace oil Compressor cycle too long Allow for longer rest between Proper cycle is 50 60 on Cycles Stop Start operation Compressor Pi...

Страница 16: ...ctive compressor Replace valves valves Worn piston work out rings Replace worn parts Restrictive check valve Clean check valve and replace if necessary Compressor incorrectly sized Upgrade to larger compressor Engine stalls Faulty unloader check valve Replace unloader check valve Low oil in engine Add oil to engine Compressor not level Level compressor Water in Cycle too short compressor Allow for...

Страница 17: ...ponents and or drive belts check belts Worn connector rods wrist Check and replace worn parts pin or main bearings Compressor Compressor valves loose or Check and replace worn or Knocks broken broken valves Check valve knocks at low Remove and clean check pressure valve Compressor Clogged inlet filter Clean inlet filter or replace as uses too necessary much oil Wrong oil being used wrong Drain and...

Страница 18: ...t tion against extreme weather filter not protected against conditions weather Worn piston rings Replace piston rings Piston rings not seated See below Piston rings Allow 100 hours of normal op not seated eration for new rings to seat DATE Page 18 TYPE OF MAINTENANCE OR REPAIRS TROUBLE SHOOTING COMPRESSOR MAINTENANCE LOG ...

Страница 19: ...DATE Page 19 COMPRESSOR MAINTENANCE LOG TYPE OF MAINTENANCE OR REPAIRS ...

Страница 20: ...Page 20 ...

Страница 21: ... 159cca5c19e4_AN923_IM pdf 6 22 2017 8 00 25 AM Embedded Secure Document The file http cdn makita com apps cms doc prod AN9 012c7d28 9b7e 435f 8a61 159cca5c19e4_AN923_IM pdf is a secure document that has been embedded in this document Double click the pushpin to view ...

Страница 22: ... e30073c5a75d_AN453_IM pdf 6 22 2017 8 00 25 AM Embedded Secure Document The file http cdn makita com apps cms doc prod AN4 4011a337 0144 4a4e b1be e30073c5a75d_AN453_IM pdf is a secure document that has been embedded in this document Double click the pushpin to view ...

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