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DISASSEMBLING

Fig. 19

Fig. 20

(1) Disassemble Chuck section. (

Figs. 3 to 7)

(2) Disassemble Change lever (

Figs. 9 and 10

)

(3) Separate Gear housing complete from Motor housing. And then, remove Armature from Gear housing complete. 

      (

Figs.15 to 18)

(4) Disassemble Tool holder section as illustrated in 

Figs. 19 and 20.

    

[3] DISASSEMBLY/ASSEMBLY

[3] -4. Tool Holder Section 

Remove Inner housing complete from Tool holder

section by striking 1R281 with Plastic hammer. 

Remove Tool holder section from Gear housing complete by

striking the Chuck portion with Plastic hammer 

Note: Be careful not to lose Flat washer 28.

Flat washer 28

Piston cylinder

Inner housing complete

Tool holder section

1R281

Gear housing complete

Tool holder section

Note: Ball bearing 606ZZ is often left in Gear housing complete.

          Therefore, Ball bearing 606ZZ may not be on its initial

          position designated by circle.    

ASSEMBLING

1R306

While pressing Washer 30, remove Ring spring 28 with 1R004. 

Washer 30, Compression spring 31 and Tool holder can be

disassembled from Tool holder.   

1R022 (2 pcs.)

Washer 30

Washer 30

Spur gear 51

Tool holder

1R306

Washer 30

Compression spring 31

Ring spring 28

Ring Spring 28

1R022 (2 pcs.)

1R004

Fig. 21

Fig. 22

Fig. 23

(5) Remove Ring spring 28 as illustrated in 

Figs. 21 and 22.

(6) Tool holder section can be disassembled as illustrated in 

Fig. 23.

   

Do the reverse of disassembling steps.

Note: Do not forget to assemble Flat washer 28 between Tool holder section and Inner housing complete.  Refer to

          Fig. 20.  

R

epair for 2 mode Rotary hammers HR2230,  HR2460 and HR2460F    

 

7

15

Содержание HR2230

Страница 1: ...tput W 110 6 8 HR2230 6 2 3 4 3 3 3 1 7 5 Except HR2230 6 7 3 7 3 6 3 4 120 220 230 240 HR2230 Except HR2230 HR2230 Except HR2230 HR2230 Except HR2230 Current A 50 60 50 60 50 60 50 60 50 60 780 780 7...

Страница 2: ...Pipe 30 1R232 Assembling Oil seal 25 to Gear housing complete Round bar for arbor 30 100 1R252 Removing Needle bearing complete and Oil seal 25 from Gear housing complete Bearing extractor 1R269 Remov...

Страница 3: ...ed Remove Cap 35 by hand and using a slotted screwdriver Ring spring 19 Tool holder complete Ring spring 19 Piston joint Armature Flat washer 12 Swash Bearing Section Description Portion to lubricate...

Страница 4: ...Gear housing side Conical compression spring 21 29 Correct Tool holder complete Ring spring 19 Tool holder complete flat portion Do the reverse of the disassembling steps Note Conical compression spr...

Страница 5: ...2 3 While pushing Lock button deeply into the inner bottom of Change lever tap Change lever with a plastic hammer to fit the hinge portion of Change lever into Motor housing completely 4 Make sure to...

Страница 6: ...washer 15 which is assembled in Motor housing Gear housing complete Inner housing complete Motor housing Inner housing complete Armature Wave washer 15 Ball bearing 627DDW Fig 17 Fig 18 2 Separate Gea...

Страница 7: ...Gear housing complete Tool holder section Note Ball bearing 606ZZ is often left in Gear housing complete Therefore Ball bearing 606ZZ may not be on its initial position designated by circle ASSEMBLIN...

Страница 8: ...plete as illustrated in Figs 28 and 29 Inner housing complete Gear housing complete 1R164 1R164 Outer diameter 30mm Outer diameter 34mm 1R232 Oil seal 25 The initial position of Oil seal 25 Press Oil...

Страница 9: ...f Ring spring 28 is in the holes slide the end to outside using a slotted screwdriver Ring spring 28 1R038 Vise 3 6 Impact Bolt Section Strike Gear housing complete against workbench Note Cover the wo...

Страница 10: ...e Sleeve 9 Impact bolt Ring 10 Cushion ring 13 1 Assemble the Impact bolt section to Tool holder complete as illustrated in Figs 35 36 and 37 O ring case O ring 9 Impact Bolt Section 3 Pick up Ring sp...

Страница 11: ...ton cylinder Change plate Fig 42 Fig 41 Piston cylinder Swash bearing section Piston cylinder in the rear dead center position Swash bearing section Inner housing Change plate Change plate Clutch cam...

Страница 12: ...wash bearing section as a jig as follows Insert Cam shaft of Swash bearing section into the Ball bearing again Tilt the Ball bearing a little bit by moving Swash bearing section as illustrated to left...

Страница 13: ...ton joint Piston cylinder Inner housing Correct Wrong Pole of Swash bearing 10 Ring 8 1 Assemble Swash bearing section using 1R032 1R033 and arbor press as illustrated in Fig 50 Note 1 Assemble Spur g...

Страница 14: ...blue Black for some countries instead of brown Brush holder unit Power supply cord For some countries Noise suppressor is not built in Switch Light circuit Light circuit is not built in HR2230 P 14 15...

Страница 15: ...extra of Brush holder lead wire white in this position Wiring of Brush holder lead wires black and white Terminal M2 Terminal M1 Switch Grip portion For some countries Noise suppressor is not built in...

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