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Hazards associated with operating Grass Cutting Machinery

Shear Hazard

Shear hazards are created when the edges of two objects move toward or next to each other closely enough to cut 

relatively soft material. This can include the parts of the machine under hydraulic control when operating from transport 

to mowing position. Note, the wing units are designed to float independently of the centre deck & are free to move within 

operating limits. 

Crush Hazard

Bystanders can be injured when machine is lowered into mowing position. Winged machines have crush points around 

the hinge areas & between the wing & main body. Always use transport locking bars when not in use (winged models 

only).

Rotating Blade Hazard

All persons are at risk if they place their hands or feet under the machine when it is raised from the ground when the 

blades are in motion.

Pinch Hazard

Pinch points are created when two objects move together, with at least one of them moving in a circle. This hazard is 

common in power transmission devices such as Belt Drives, Gear Drives & Rollers. Ensure all guarding is present.

Wrap Hazard

Any exposed, rotating machine component is a potential wrap point. Injuries usually occur when loose clothing or long 

hair catch on and wrap around rotating parts such as PTO shafts or Drive shafts on the machine. Ensure all guarding 

is present.

Free-wheeling parts Hazard

The heavier a revolving part is, the longer it will continue to rotate after power is shut off. This characteristic is called 

‘free-wheeling.’ Blades, and various other components, drive shafts etc., will continue to move after power is shut off - 

often for several minutes. Injuries occur when:

•  Operators shut off equipment, and attempt to clean or adjust a machine before components have completely stopped 

moving.

•  Shear bolt protection device in PTO shaft shears & the mowing parts are still spinning but the primary PTO shaft is 

stationary.  Operator awareness is the key to safety around freewheeling parts. Never raise the machine while the 

blades are still rotating.

Thrown objects Hazard

Machines throw material as a natural part of doing their job. Foreign objects, such as stones, sticks and other debris, 

may be taken into this equipment and expelled at tremendous speed. These objects are contained by the sides of the 

machine and by the rear/front rollers / guards / chain guards / rubber skirts depending on model of your machine.

Ensure bystanders are clear from the machine & cannot be hit with debris expelled from the machine. Bystanders or 

animals in the path of thrown objects could be seriously injured. Never operate machine with decks raised from the 

ground as this makes the front/rear protection redundant.

Hydraulic Hazard 

(if applicable)

Hydraulic systems store considerable energy. Careless servicing, adjustment, or replacement of parts can result in 

serious injury. High pressure blasts of hydraulic oil can injure eyes or other body parts. The following precautions are 

crucial:

•  Make certain the hydraulic pump is turned off.

•  Lower attached equipment to the ground.

• 

Confirm that load pressure is off the system.

A pinhole leak in an hydraulic hose is a serious hazard. A leak may not be visible, and the only sign may be a few drops 

of fluid. Never inspect hydraulic hoses with your hands, because a fine jet of hydraulic fluid can pierce the skin. 

Slips, Trips and Falls Hazard

Slips and falls often result from:

1. Slippery footing on the ground 

2. Cluttered steps and work platforms.

The potential for slips and falls can be greatly reduced by using good judgement and practicing good housekeeping on 

and around equipment.

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Страница 1: ...MAJOR GRASS SLASHERS JUNGLE BUSTER Operator Manual Parts List...

Страница 2: ...31 0 6389 19585 Email euinfo major equipment com Web www major equipment com Find us on FACEBOOK MAJOR MACHINERY View our channel MAJOREQUIPMENT Disclaimer While every effort has been made in the prod...

Страница 3: ...Safely 2 Workstation 3 Regulations for use of the transmission 3 PTO Shaft Safety 3 Hazards 4 Driving safely on public roads 4 Operating the Machine Inspections before Use 5 Key to Main Parts 6 Start...

Страница 4: ...2007 Safety Health and Welfare at Work General Application Regulations 2007 Ireland Health Safety at Work etc Act 1974 c 37 UK EN ISO 14121 1 2007 Safety of machinery Principles for risk assessment EN...

Страница 5: ...s booklet and driven by an adequate drive line of the tractor PTO All other use is strictly prohibited Product Identification Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer f...

Страница 6: ...d PTO entanglement hazard keep clear of PTO drives Safety Machine Safety Labels The machine safety labels shown in this section are placed in important areas on your machine to draw attention to poten...

Страница 7: ...ment and attempt to clean or adjust a machine before components have completely stopped moving Shear bolt protection device in PTO shaft shears the mowing parts are still spinning but the primary PTO...

Страница 8: ...nd the wings need to be raised lowered the operator must not leave the tractor Always ensure the PTO has been turned off and the parking brake applied before leaving the tractor cab or carrying out ma...

Страница 9: ...shaft is too long it should be shortened in the following way Set the machine at a minimum distance from the tractor then brake the tractor and switch off the engine Separate the two halves of the PT...

Страница 10: ...ck tightness of all nuts bolts and retaining screws after the first and second hours of work 7 Ensure safety guards and flaps are in place at all times where fitted 8 Due to the corrosive nature of gr...

Страница 11: ...PTO Good regular maintenance and correct use are essential if the grass topper is to remain safe and long lasting NOTE Maintenance must be carried out by qualified personnel Greasing schedule Please g...

Страница 12: ...ient oil in gearbox Check oil level and top up as necessary Incorrect PTO R P M rate Check PTO R P M and adjust as necessary Excessive vibration Loose parts Check all bolts are fully tightened Incorre...

Страница 13: ...WASHER 4 26 T40BO 1100 PTO Shaft 601 Slasher 1 27 12T BBS BLADE BACK SPACER 2 28 8SM9 3 Spacer 8 Item Part No Description Qty 1 1 2F 1 2 Nyloc Nut 12 2 12x212FBZP 1 2 x2 1 2 FINE BOLT 4 3 8SM9 2 BLADE...

Страница 14: ...R 4 11 FWM20 M20 Flat Washer 4 12 GM2 STANDARD A FRAME 1 13 M12 M12 NYLOC NUT 13 Item Part No Description Qty 14 M12x30SZP M12x30 SET BOLT 10 15 M12x35BZP M12x35 BOLT 3 16 M20 M20 NYLOC NUT 2 17 M20x1...

Страница 15: ...16 NYLOC NUT 8 19 M16x40SZP M16x40 SET BOLT 8 20 M20 M20 NYLOC NUT 6 21 M20x130BZP M20x130 BOLT 2 22 M6 M6 NYLOC NUT 8 23 M8x16 M8x16 SET BOLT 4 24 112 CAT 2 PIN DIA 28 5x159mm 2 25 1373 M8xDIA 9 U BO...

Страница 16: ...1 4 FINE BOLT 4 9 EW29A 5 8 D SHACKLE 3 10 FWM12 M12 FLAT WASHER 18 11 FWM20 M20 FLAT WASHER 4 12 GM2 STANDARD A FRAME 1 13 M12 M12 NYLOC NUT 26 14 M12x120BZP M12x120 BOLT 4 15 M12x30SZP M12x30 SET B...

Страница 17: ...OFFSET 2 8 T501160CEC12B02 T50 SHEAR BOLT 1 9 199209 DIA 50 5 54mm INSERT 2 10 199211 SQ 52 54mm INSERT POL 2 11 5 8F 5 8 FINE NYLOC NUT 4 12 58x214FBZP 5 8 x2 1 4 FINE BOLT 4 13 81 CAT 2 PIN DIA 25 4...

Страница 18: ...x2 1 2 FINE BOLT 4 3 6SL NB BLADE BACK 925 CTR 2 4 9GT USS UNDER SOLE SKID 1 5 BLD 51535 609 SLASHER BLADE 2 7 DSW45 DISC SPRING 45x22 4x2 5 5 8 FW12 12 FLAT WASHER 2 9 M20 M20 NYLOC NUT 2 10 M20x60B...

Страница 19: ...DP 8 16 1 11 0 139 7100 00 PROTECTIVE WASHER 1 12 8 7 1 01107 DOUBLE LIP SEAL 50X90X10 1 Item Part No Description Qty 13 0 149 5000 00 GEAR Z20 M6 25 2 14 8 0 9 00469 BEARING 30210 1 15 0 244 7500 00...

Страница 20: ...35 1 8 2 2 00515 Castle Nut 1 12 LF135 2 8 3 2 00409 Washer 1 13 LF135 19 8 4 1 00993 Key 1 14 M10x20SZP 8 11 00054 Bolt 1 15 LF135 6 8 5 1 00030 Snap Ring 1 16 LF135 3 8 5 3 00955 Snap Ring 1 Item Pa...

Страница 21: ...00 00 Protective Flat Washer 40 4x79 9x1 1 15 8 7 1 00748 Dust Lip 40x80x12 1 16 8 0 9 01049 Roller Bearing 30306 30x72x20 75 1 Item Part No Description Qty 17 8 0 9 00024 Roller Bearing 30208 40x80x1...

Страница 22: ...manship or parts with the exception of components not of MAJOR S manufacture or design i e hydraulic components universally jointed shafts chains and tyres etc which are subject to the original manufa...

Страница 23: ...s Co Mayo Ireland Tel 353 0 9496 30572 UK OFFICE Major Equipment Ltd Major Ind Estate Heysham Lancs LA3 3JJ UK Tel 44 0 1524 850501 Netherlands Germany OFFICE Major Equipment Intl Ltd Postbus 29 NL 77...

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