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OPERATION MANUAL

1

Machine Operating Safety

• Do not switch the function modes while the machine is operating. Switching of the
function modes during welding can damage the machine. Damage caused in this
manner will not be covered under warranty.
• Disconnect the electrode-holder cable from the machine before switching on the
machine, to avoid arcing should the electrode be in
contact with the work piece.
• Operators should be trained and or qualified.
Electric shock: It can kill. Touching live electrical parts can cause fatal shocks or
severe burns. The electrode and work circuit is electrically live whenever the output is on.
The input power circuit and internal machine circuits are also live when power is on. In
MIG/MAG welding, the wire, drive rollers, wire feed housing, and all metal parts touching
the welding wire are electrically live. Incorrectly installed or improperly grounded
equipment is dangerous.
• Connect the primary input cable according to Australian and New Zealand standards
and regulations.
• Avoid all contact with live electrical parts of the welding/cutting circuit, electrodes and
wires with bare hands.
• The operator must wear dry welding gloves while he/she performs the welding/cutting
task.
• The operator should keep the work piece insulated from himself/herself.
• Keep cords dry, free of oil and grease, and protected from hot metal and sparks.
• Frequently inspect input power cable for wear and tear, replace the cable immediately
if damaged, bare wiring is dangerous and can kill.
• Do not use damaged, under sized, or badly joined cables.
• Do not drape cables over your body.
• We recommend (RCD) safety switch is used with this equipment to detect any leakage
of current to earth.
Fumes and gases are dangerous. Smoke and gas generated whilst welding or cutting
can be harmful to people’s health. Welding produces fumes and gases. Breathing these
fumes and gases can be hazardous to your health. Do not breathe the smoke and gas
generated whilst welding or cutting, keep your head out of the fumes
• Keep the working area well ventilated, use fume extraction or ventilation to remove
welding/cutting fumes and gases.
• In confined or heavy fume environments always wear an approved air-supplied
respirator.
• Welding/cutting fumes and gases can displace air and lower the oxygen level causing
injury or death. Be sure the breathing air is safe.
• Do not weld/cut in locations near degreasing, cleaning, or spraying operations. The
heat and rays of the arc can react with vapours to form highly toxic and irritating gases.
• Materials such as galvanized, lead, or cadmium plated steel, containing elements that
can give off toxic fumes when welded/cut. Do not weld/cut these materials unless the
area is very well ventilated, and or wearing an air supplied respirator.

Содержание TIG200L AC/DC PRO

Страница 1: ...OPERATION MANUAL TIG200L AC DC PRO...

Страница 2: ...RONT PANEL OPERATION 8 1 WELDING MODE SETTING 9 2 AUTO MODE 9 3 DC TIG WELDING SETUP 10 4 AC TIG WELDING SETUP 14 5 SETTING DISPLAY AND PRECIDE ADJUSTMENT 20 MMA WELDING 20 MEMORY SAVE AND CALL OUT 21...

Страница 3: ...erself Keep cords dry free of oil and grease and protected from hot metal and sparks Frequently inspect input power cable for wear and tear replace the cable immediately if damaged bare wiring is dang...

Страница 4: ...can cause an explosion even though the vessel has been cleaned Vent hollow castings or containers before heating cutting or welding They may explode Do not weld cut where the atmosphere may contain f...

Страница 5: ...ii Keep this equipment 30cm distant from the wall iv Ensure the working environment is well ventilated 2 Safety Tips i Ventilation This equipment is small sized compact in structure and of excellent p...

Страница 6: ...4 Close the cylinder valve and pay attention to the needle indicator of the contents pressure gauge on the regulator if the needle drops away towards zero there is a gas leak Sometimes a gas leak can...

Страница 7: ...down slope time end current level etc Ensure you can reach welding perfection TIG 200L AC DC is an Ideal machine for DIY automotive industrial and general fabrication repair and maintenance etc This...

Страница 8: ...TYPE AC DC HF TIG TIG WELDING CURRENT RANGE 10 200 Amps TIG WELDING THICKNESS RANGE 0 5 5mm STICK SPECIFICATIONS STICK WELDING CURRENT RANGE 30 200 Amps STICK DUTY CYCLE 40 C 40 STICK WEIDLING THICKNE...

Страница 9: ...tighten it 2 Insert the torch gas connector into the quick lock gas receptacle 3 Connect the earth clamp to the positive terminal and tighten in 4 Connect gas line to gas regulator and connect the ga...

Страница 10: ...tings 3 Data adjusting knob According left or right button to switch the relative menu and turn this knob can adjust the data Quick turning Press down and turn the knob at the same time for larger adj...

Страница 11: ...e welding needs Note if you re set the material and thickness the system will resume to default data 1 Selection of material Spin the knob to select welding material then press Or press the red knob c...

Страница 12: ...ild steel others DC mode 2 Selection of handle mode 2t mode When you press the torch it start to weld by holding the button when release it stop welding 4t mode Press the torch goes to pre flow and up...

Страница 13: ...This welder can be matched with remote torch Turn it on to activate remote control at the mean time peak current on panel control will shut down 5 Pre flow Before welding drain out the air in the torc...

Страница 14: ...the system will recommend the peak current If penetration is not enough you can adjust it higher but if burning through adjust it lower and try again 9 Pulse duty On Pulse mode the percentage of peak...

Страница 15: ...peak current fall down to crater current after you pull the torch trigger the recommended setting is 3 seconds 13 Crater current Provides selection for the amount of amperage required at the end of th...

Страница 16: ...he torch it start to weld by holding the button when release it stop welding 4t mode welding When you press the torch and then release it start to weld When press again it stop welding 4T mode is reco...

Страница 17: ...rmation and because of lowered heat input reduced weld distortion especially on thin material d Front triangle wave Like the Triangular wave with more penetration e Back triangle wave Like the Triangu...

Страница 18: ...ore welding drain out the air in the torch and let the gas protect the welding line recommended setting 0 1 0 5 seconds 8 start current On 4T mode the welding current of the first time pull the trigge...

Страница 19: ...he balance of the AC wave form in AC TIG mode Allows adjustment of the arc to be balanced penetrating or oxide cleaning during AC TIG welding 12 AC frequency Provides selection to adjust the frequency...

Страница 20: ...you pull the torch trigger the recommended setting is 3 seconds 15 Crater current Provides selection for the amount of amperage required at the end of the weld 16 Post Flow Provides selection for cont...

Страница 21: ...ART Tungsten Diameter Plate Thicnkness 1 6mm Amps 2mm Amps 2 4mm Amps 24ga 0 61mm 10 22ga 0 8mm 20 20 20ga 1 0mm 30 30 30 18ga 1 024mm 40 40 40 17ga 1 5mm 50 50 50 14ga 2 0mm 65 65 65 1 8 ga 3 0mm 80...

Страница 22: ...line The melting coating of the electrode gives off protective gases that protect the liquid metal from the influence of the surrounding atmosphere and then solidifies and forms a slag on the surface...

Страница 23: ...s the button again to turn off We recommend user turn on VRD when using MMA welding MEMORY SAVE AND CALL OUT TIG 200L AC DC provides memory save and call out function it has up to 18 memories for your...

Страница 24: ...achines system will reset to factory setting MMA WELDING ELECTRODE DIAMETER PLATE THICKNESS AND CURRENT DIAMETER Electrode Diameter Plate Thickness 2 5mm Amps 3 2mm Amps 4mm Amps 17ga 1 5mm 30 14ga 2...

Страница 25: ...trol cable on the torch is broken off or the switch is damaged The control circuit is damaged contact to dealers the meter shows Fan works normally Abnormal indicator lights It might be over current p...

Страница 26: ...h continuously for a short period of time causing the over voltage protection circuit to start shut down and wait for 2 3 minutes before starting up again When the fan turns the abnormal indicator lig...

Страница 27: ...evice max 2 4 bar Regularly check the internal systems of the welder check the correctness and reliability of connections especially equipment and parts If you notice rust and loose the connection rem...

Страница 28: ...TIG200L PRO AC DC 26 CIRCUIT...

Страница 29: ...OPERATION MANUAL 27 WARRANTY 2 Years Warranty Parts and Labor Magnum Welders Pty Ltd Graeme Helen McLaren PO Box 65 17 Station Street Cobden VIC 3266 Ph 03 5595 1273 www magnumwelders com au...

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