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2017 Sensata Technologies

Introduction

1.1 

How the MS-PAE Series Inverter/Charger Works

There are two main modes of operation associated with the MS-PAE inverter/charger:

Inverter Mode

When the inverter is properly connected to batteries and turned on, the direct current (DC) from 

the batteries is transformed into a pure sine wave alternating current (AC). This AC is similar to 

the voltage provided by your utility, and is used to power the electrical appliances (i.e., AC loads) 

connected to the inverter’s output.

Standby Mode

When an external source of AC power (e.g., utility power or generator) is connected and quali

fi

 ed 

on the inverter’s AC input, it operates in Standby mode. In Standby mode, the unit operates as a 

battery charger to convert the incoming AC power into DC power to recharge the batteries; while 

at the same time, an internal AC transfer relay is automatically closed and passes the incoming AC 

power directly to the inverter’s output to continue powering the connected electrical appliances.

1.1.1  Inverter Applications for Permanent Installations

An inverter can be used for backup power in a permanent location that normally uses utility power, 

such as a home or of

fi

 ce. When utility power is available, the inverter keeps the batteries charged. 

When the utility power fails, the inverter comes on automatically to supply AC power to your home 

or of

fi

 ce during the power failure. For a home or business, reliable backup power is needed to 

prevent lost computer data, or to maintain lights and keep food fresh in the refrigerator/freezer.
In some areas, where utility power is not available, the inverter can be used in a standalone 

renewable power system. The inverter enables AC electrical appliances to be run from the storage 

battery bank. When the battery bank becomes discharged, either renewable DC sources (solar, 

wind, or hydropower) can be used to recharge the batteries, or a generator can be connected to 

the inverter to power the system while the batteries recharge.

1.1.2  Advantages of a Pure Sine Wave Inverter

Today’s inverters come in three basic output waveforms: square wave, modi

fi

 ed sine wave (which 

is actually a modi

fi

 ed square wave), and pure sine wave (see Figure C-1 in Appendix C). Modi

fi

 ed 

sine wave inverters approximate a pure sine wave form and will run most appliances (see also 

Section C-1 “Appliance Power Consumption” in Appendix C) and electronics without any problems. 

These inverters are less expensive, and therefore, offer a viable alternative to more expensive 

pure sine inverters.
The output of the MS-PAE Series, which is a pure sine wave inverter, is equal to or in many cases, 

better than the utility power used in your home. Virtually any electronic device will operate from 

a pure sine wave inverter. Motors run cooler, microwaves usually cook faster, and clocks keep 

better time just to name a few examples. Without compromising quality or performance, the MS-

PAE Series provides you with all the advantages of a pure sine wave inverter at a much lower 

cost than many on the market.
The MS-PAE Series is built on the same platform as our popular MS Series which helps reduce 

cost by using standard parts/accessories across many models. Magnum accessories such as the 

Advanced Remote Control (ME-ARC), Router (ME-RTR), Automatic Generator Start-Networked 

(ME-AGS-N), and Battery Monitor Kit (ME-BMK) can be used. See Section A-2 “Optional Equipment 

and Accessories” for more information on these products.

Info:

 For the MS-PAE Series inverter/charger to perform optimally, a minimum battery 

bank of 200 AH is recommended for moderate loads (<1000W), and greater than 400 

AH for heavy loads (

1000W).

Содержание Sensata MagnaSine

Страница 1: ...MS PAE Series Pure Sine Wave Inverter Charger Owner s Manual...

Страница 2: ...or system If the MS PAE inverter fails it is reasonable to assume the health of the user or other persons may be endangered Copyright Notice Copyright 2017 by Sensata Technologies All rights reserved...

Страница 3: ...sconnected from all sources Use Class 1 wiring methods for field wiring connections to terminals of a Class 2 circuit Listed or labeled equipment shall be installed and used in accordance with any ins...

Страница 4: ...ur voice or close enough to come to your aid when working around batteries Use proper lifting techniques when working with batteries Never use old or untested batteries Check each battery s label for...

Страница 5: ...x bornes d un circuit de Classe 2 Cot ou tiquet s quipement doit tre install et utilis conform ment aux instructions figurant dans la liste ou l tiquetage Toujours v rifier le c blage avant de commenc...

Страница 6: ...gamme de votre voix ou suffisamment pr s pour vous venir en aide lorsque vous travaillez pr s des batteries Utiliser des techniques de levage appropri es lorsque vous travaillez avec des piles Ne jam...

Страница 7: ...Sensor Installation and Wiring 16 2 2 6 Wiring the Inverter to the Battery Bank 17 2 3 AC Wiring 18 2 3 1 Pre AC Wiring Requirements 18 2 3 2 AC Wire Size and Overcurrent Protection 18 2 3 3 Recommen...

Страница 8: ...he MS PAE Series in an AC Coupled Application 46 5 1 What is an AC Coupled System 46 5 2 Frequency Shift Feature 46 5 3 Configuring a Remote to work in an AC Coupled System 46 6 0 Troubleshooting 47 6...

Страница 9: ...10 Connecting the MS PAE to Three Phase Power using a Buck Boost Transformer 23 Figure 2 11 Connecting the MS PAE Directly to Three Phase Power 23 Figure 2 12 Grounding System for MS PAE Series 24 Fig...

Страница 10: ...x D for clarification The MS PAE Series inverter charger includes the following 4000 watt model in a small footprint less area needed for installation Ability to parallel up to four identical MS PAE i...

Страница 11: ...ppliances to be run from the storage battery bank When the battery bank becomes discharged either renewable DC sources solar wind or hydropower can be used to recharge the batteries or a generator can...

Страница 12: ...connect this parallel Stack port to a ME RTR router Although the cabling and connectors used in this network system are the same as ethernet connectors this network is not an ethernet system Attempti...

Страница 13: ...odate and hold the AC input and output field wiring 9 Intake Air Vents ventilation openings that pull in air to keep the inverter cool for peak performance 10 Positive DC Terminal a 360 degree connect...

Страница 14: ...ng connections Remove the two screws to access the AC wiring terminal block 16 Input Circuit Breakers CB1 and CB2 these circuit breakers protect the unit s internal wiring and pass thru relay on each...

Страница 15: ...in a parallel configuration follow the information in this section and refer also to Section 4 0 for specific parallel instructions 2 1 Pre Installation 2 1 1 Unpacking and Inspection Carefully remov...

Страница 16: ...ut Utility Power 120 240VAC Output ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF BTS ME SBC Smart Battery Combiner Magnum Accessory ME AGS N Auto Gen Start...

Страница 17: ...te ventilation If the inverter is installed in an enclosure a fresh air intake opening must be provided directly to the front side intake vents of the inverter and an exhaust opening on the back side...

Страница 18: ...to the inverter Info Sensata provides a back plate with a suitable surface for mounting the inverter These back plates also provide the ability to mount either the MMP Series enclosure PN BP MMP or th...

Страница 19: ...2 5 1 cm 4 12 4 cm 4 12 4 cm 13 34 9 cm 12 32 1 cm 12 30 5 cm 6 16 8 cm 8 20 3 cm Exhaust Air Vents Exhaust Air Vents Air Intake Vents Air Intake Vents Top 30 30 30 Mounting Holes Keyhole slots x4 Mou...

Страница 20: ...one by feeding the wires through conduit Sensata provides a conduit box ME CB or MPX CB a single inverter enclosure MMP Series and a multiple inverter enclosure MP Series that include knockouts to con...

Страница 21: ...ative connection of each device is always connected before connecting disconnecting any battery positive CAUTION Before wiring the DC cables review the safety information at the beginning of this manu...

Страница 22: ...uipment Ground Wire BTS BTS Battery Bank Battery Bank s Equipment Ground Wire Battery Bank s Negative Cable Battery Bank s Positive Cable MMP enclosure for single inverter installations includes DC di...

Страница 23: ...vercurrent protection device it can also be used as the required DC disconnect For maximum protection install the circuit breaker or fuse disconnect as near as practical to the batteries If a fuse is...

Страница 24: ...terminal connections Refer to Figures 2 5 and 2 6 for the correct way to connect the DC cables and to stack the hardware Tighten the DC cable connections from 10 to 12 ft lbf 13 6 to 16 3 Nm CAUTION T...

Страница 25: ...e the batteries to access the terminals and vent caps as applicable Also allow at least 1 2 5 cm of space between the batteries to provide good air flow DO NOT mount the batteries directly under the i...

Страница 26: ...h the negative battery cable DC Positive Wire 3 Mount the circuit breaker assembly as near as practical to the batteries and then open the circuit breaker WARNING DO NOT close the DC circuit breaker t...

Страница 27: ...he proper AC wire sizes the inverter s AC input and output wires are required to be protected from short circuits and overloads by an overcurrent protection device and have a means to disconnect the A...

Страница 28: ...e ground terminals remove the two Phillips screws that hold the AC access cover plate to the left side of the inverter see Figure 1 3 Item 15 Each connection on the AC terminal block is rated for 221...

Страница 29: ...t cover Figure 1 3 Item 15 to access the internal AC terminal block Wiring the Inverter AC Input from the main panel 2 a For a 120 240 VAC input Connect the hot 1 wire black from the main panel s dedi...

Страница 30: ...F AC Terminal Block AC input and output wiring AC GROUNDS to from either Panel Note The inverter s AC input output wiring goes through an AC bypass switch assembly when using a MMP enclosure MS PAE In...

Страница 31: ...ou can either use an appropriate buck boost transformer or you can connect to the MS PAE inverter directly Note Be aware that most buck boost transformers are not isolated but are autotransformers whi...

Страница 32: ...C MS PAE SERIES H1 IN N IN H1 OUT H2 IN H2 OUT N OUT 120 VAC 120 VAC 240 VAC Figure 2 10 Connecting the MS PAE to Three Phase Power using a Buck Boost Transformer STEP UP ISOLATION TRANSFORMER 208 VAC...

Страница 33: ...ing electrode system or the grounded conductor This wire or the ends of this wire should be green or green with a yellow stripe or this wire can be bare copper Grounding Electrode Conductor GEC The wi...

Страница 34: ...unding electrode GE for the DC system and the AC system In this method since there are multiple connections to the DC grounding electrode GE the size of the DC grounding electrode conductor GEC DC can...

Страница 35: ...ode conductor is that it is only required to stabilize the system voltage with respect to earth and the other properly sized conductors in each electrical system will safely carry any fault currents i...

Страница 36: ...ther non current carrying exposed metal surfaces in the entire electrical system that may be accidentally energized must be grounded The equipment grounding conductor must be sized to safely carry the...

Страница 37: ...tem Since the RE wires are connected to the conductors coming into the house the inverters charge controllers batteries and other components in the house or power shed are easily susceptible to damage...

Страница 38: ...the Authority Having Jurisdiction AHJ The plaque or directory must provide the location of system disconnecting means and information regarding whether the structure contains a standalone electrical...

Страница 39: ...a 10 watt light bulb to the inverter output and then verify it comes on and shines normally DO NOT connect anything but a light bulb until all wiring and voltages are confirmed to be correct Info The...

Страница 40: ...ature is enabled This feature is provided to conserve battery power when AC power is not required In this mode the inverter pulses the AC output looking for an AC load i e electrical appliance Wheneve...

Страница 41: ...chargers available today When an AC source is connected to the AC input the inverter begins monitoring for acceptable AC voltage Once the inverter has accepted this AC voltage the AC transfer relay cl...

Страница 42: ...at charging The Float Charging stage reduces battery gassing minimizes watering requirements for flooded batteries and ensures the batteries are maintained at optimum capacity Full Charge Battery Save...

Страница 43: ...unstable output may nuisance transfer This commonly happens when powering loads that are larger than the generator can handle causing the generator s output to constantly fall below the inverter s in...

Страница 44: ...matically restart once the battery falls to the HBCI High Battery Cut In level Refer to Table 3 1 to determine the HBCO and HBCI levels for your inverter model Info High battery voltage may be caused...

Страница 45: ...erload over temperature or an internal fault Refer to the Troubleshooting section to help diagnose clear any fault condition Slow Flash blinks on for 4 seconds then off for 4 seconds Indicates the bat...

Страница 46: ...ver discharge and the AC loads from unregulated power brown outs Batt AmpHrs This setting allows the user to establish the battery bank size in amp hours which tells the charger how long to charge the...

Страница 47: ...d to a remote it allows these advanced features to be set up or enabled However the remote may have a later newer software revision than the inverter so some of the features and functionality in the r...

Страница 48: ...capable of being stacked in parallel the models must be identical i e all MS4024PAE models or all MS4448PAE models A maximum of four identical MS PAE inverters can be connected in parallel The ME RTR...

Страница 49: ...0VAC Loads ME RTR required to stack MS PAE inverters in parallel Magnum Accessory Battery Bank ME BMK NS Battery Monitor Magnum Accessory AC GROU ND To Byp ass AC GROU ND L2 OUT L1 OUT L2 IN L1 IN INV...

Страница 50: ...of the neutral and ground conductors to each inverter input The AC output side of a parallel system requires an electrical panel referred to as the inverter panel that combines all the inverter outpu...

Страница 51: ...UNT 1000A 100 M V BATTERY TEMP SENSOR I NV E RTE R D C D IS CO NNE CTS BATTER Y NEGA TIVES To each inverter battery negative terminal TO SYSTEM GROUN D 1 0 AWG 1 0 AWG D C GROUN DS To each inverter DC...

Страница 52: ...grounds are connected and properly installed AC input and output connections are wired correctly to the terminal block and are not reversed double check before turning on the inverters 4 4 1 Power up...

Страница 53: ...ADC P3 INV Home MS4024PAE Slave Inverter Standby 23 4VDC 0ADC P2 INV Home Master Inverter stacked Slave Inverter stacked Standalone Inverter not stacked Figure 4 5 ME RTR Port Master Slave Displays CA...

Страница 54: ...on the inverters are currently disabled off Press and release the INVERTER ON OFF switch on the ME RTR to enable turn on all of the inverters 8 Disconnect the incoming AC power to the inverters Verify...

Страница 55: ...d on the inverter s battery voltage If the battery voltage begins rising the output frequency starts decreasing as the battery voltage returns to its correct voltage level the frequency increases In a...

Страница 56: ...ault occurs when an internal fault is detected An inverter reset is required to clear fault Remove all AC and DC power to the inverter or press and hold down the inverter s power switch for 10 seconds...

Страница 57: ...l stacked inverters If a reset is required perform a hard reset instead see Section 6 1 2 Prior to performing any reset ensure all AC power utility generator shorepower is removed from the inverter s...

Страница 58: ...tput at 25 C 105 ADC 60 ADC Charger efficiency 85 Power factor 0 95 Input current at rated output 15 AAC leg at 120 240 VAC split phase 17 5 AAC leg at 120 240 VAC split phase General Features and Cap...

Страница 59: ...500 3000 3500 4000 4500 Power VA Efficiency Percentage MS4448PAE Efficiency Graph Figure A 2 MS4448PAE Efficiency Chart Figure A 1 MS4024PAE Efficiency Chart A 1 Efficiency Graphs The following curves...

Страница 60: ...e jumper for 12 24 and 48 volt battery banks and a 4 position DIP Dual In line Package switch which provides the ability to change the relay timing configurations to allow compatibility with a wider r...

Страница 61: ...ctive amp hour capacity is reduced When determining the battery requirements needed for the inverter system realize that the battery capacity will be reduced if they will be installed in a climate whe...

Страница 62: ...e calculated load the Total Amp Hours should be multiplied by 1 2 to factor in an average 80 inverter efficiency B 5 Battery Bank Sizing Worksheet Complete the steps below to determine the battery ban...

Страница 63: ...smaller lower voltage batteries In Figure B 3 below four 6 VDC 200 AH batteries are combined into two strings resulting in a 12 VDC 400 AH battery bank Series Parallel Battery Wiring combines battery...

Страница 64: ...H overcurrent protection 12 VDC battery 100 AH to 24 VDC inverter total capacity 200 AH 6 VDC battery 200 AH overcurrent protection 6 VDC battery 200 AH 6 VDC battery 200 AH 6 VDC battery 200 AH Serie...

Страница 65: ...0 Ahrs 6 volt battery 200 AH 6 volt battery 200 AH 6 volt battery 200 AH 6 volt battery 200 AH overcurrent protection 6 volt battery 200 AH 6 volt battery 200 AH 6 volt battery 200 AH 6 volt battery 2...

Страница 66: ...1 Typical Appliance Power Consumption Figure C 1 AC Waveforms TIME VOLTAGE 40 80 0 120 40 160 200 80 120 160 200 Modified Sine Wave Pure Sine Wave Square Wave C 2 Inverter Output Waveforms The inverte...

Страница 67: ...ge Deep Cycle Battery A battery designed to be routinely discharged to 20 of its maximum capacity without damage This type of battery is recommended for use with an inverter system Derating As an inve...

Страница 68: ...rid Shorepower The process of providing shoreside electrical power to a boat while its main and auxiliary engines are turned off The source for shorepower may be grid power from an electric utility co...

Страница 69: ...pon request from Sensata the original purchaser must prove the product s original date of purchase by presenting a dated bill of sale or itemized receipt 5 The original purchaser shall return the prod...

Страница 70: ...MS PAE Series Owner s Manual PN 64 0032 Rev C Magnum Energy Products Manufactured by Sensata Technologies Web www SensataPower com...

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