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2009 Magnum Energy Inc

Page 16

Installation

Table 2-2, DC Wire Size For Increased Distance

Inverter

Model

Minimum Recommended DC Wire Size (one way)*

5 feet or less

5 to 10 feet

10 to 15 feet

In Conduit

In free air

In Conduit

In free air

In Conduit

In free air

MS2012

#4/0 AWG

#2/0 AWG

#4/0 AWG x2

#4/0 AWG

not

recommended

#4/0 AWG x2

MS2812

#4/0 AWG

#4/0 AWG x2

not

recommended

not

recommended

MS4024

#4/0 AWG

#2/0 AWG

#4/0 AWG x2

#4/0 AWG

not

recommended

#4/0 AWG x2

* Copper wire rated with 90°C (194°F) insulation at an ambient temperature of 30°C (86°F).

2.4.3

DC Cable Connections

Do not put anything between the DC cable ring lug and the battery terminal post or the

at metal

part of the inverter’s DC terminal. When connecting the DC cable to the battery or inverter DC

terminals, the cable should be placed directly against the inverter or battery terminals. Incorrectly

installed hardware causes a high resistance connection which could lead to poor inverter/charger

performance and may melt the cable and terminal connections.
Follow

gures 2-5 and 2-6 on how to connect the DC cables and stack the hardware correctly.

Tighten the terminal connections from 10 to 12 ft lbf (13.6 to 16.3 N-m).

CAUTION:

The DC terminal and Kep nuts are made of stainless steel which have a high

likelihood of seizure. To help prevent the bolt and nut from seizing - causing the bolts

to strip or snap/break-off - the use of anti-seize lubricant is highly recommended.

Info:

If antioxidant grease or spray is used, apply it after all the connections have

been made and are properly tighten.

Info:

A ½-inch wrench or socket is used to tighten the 5/16-18 SAE Kep nuts.

Figure 2-5, Battery Hardware

Installation

Figure 2-6, Inverter DC Hardware

Installation

battery cable

(w ith ring lug)

nut

split w asher

flat w asher

Battery

T em perature

Sensor

battery

post

C A U T ION:

Ensure nothing is

placed betw een

cable ring lug and

battery post.

5/16 -18

Kep nut

battery cable

(w ith ring lug)

Inverter D C

term inal

(5/16 -18 bolt,

5/8" length)

C A U T ION:

Ensure nothing is

placed betw een

D C term inal

and ring lug.

Содержание MS Series

Страница 1: ...MS Series Pure Sine Wave Inverter Charger Owner s Manual TM...

Страница 2: ...used in connection with life support systems life saving or other medical equipment or devices Using the MS Series Inverter Charger with this particular equipment is at your own risk Copyright Notice...

Страница 3: ...This unit is provided with integral protection against overloads The input and output AC and DC circuits are isolated from the inverter chassis The inverter system grounding is the responsibility of...

Страница 4: ...lways install batteries in a stable environment Install batteries in a well ventilated area Batteries can produce explosive gasses For compartment or enclosure installations always vent batteries to t...

Страница 5: ...fer Time 42 3 5 Battery Temperature Sensor Operation 42 3 6 Protection Circuitry Operation 43 3 7 Inverter Startup 44 3 8 Factory Default Values 45 4 0 Maintenance and Troubleshooting 46 4 1 Recommend...

Страница 6: ...ngle Connection to DC Ground Rod Method 3 32 Figure 2 20 Neutral to Ground Connection Inverter Mode 35 Figure 2 21 Neutral to Ground Connection Standby Mode 35 Figure 2 22 Disconnecting the Ground to...

Страница 7: ...AC access and terminal block wire size 14 to 6 AWG 2 1 to 13 3 mm2 CU DC terminal covers with 360 degree connection Field Serviceable for qualified personnel tested repair kits available Smooth aesth...

Страница 8: ...le accessories i e Auto Gen Start or Battery Monitor 5 Remote Connection Port blue label a RJ11 port that allows the optional remote control display to be connected 6 BTS Connection Port yellow label...

Страница 9: ...nting Flange 7 8 Power ON OFF Switch 1 Status LED Charging Inverting 2 Stacking Accessories Port red label 3 Remote Port blue label 5 Battery Temp Sensor Port yellow label 6 Magnum Net Port green labe...

Страница 10: ...ircuit rated therefore branch circuit rated breakers must be installed in the inverter s input wiring 17 Output circuit breakers these circuit breakers are branch rated and are only provided on the MS...

Страница 11: ...becomes discharged either renewable DC sources solar wind or hydro power can be used to recharge the batteries or a generator can be connected to the inverter to power the system while the batteries...

Страница 12: ...inverter Larger electrical appliances however such as stoves water heaters etc can quickly drain your batteries and are not recommended for this application All electrical appliances are rated by the...

Страница 13: ...inverter charger The more thorough you plan in the beginning the better your inverter needs will be met 2 1 1 Unpacking and Inspection Carefully remove the MS Series inverter charger from its shipping...

Страница 14: ...o Sub panel SEL ECT TECH AG S M ETER SETUP SHO RE I NVERTER CHARG ER I N V C H G FA U LT P W R O N O F F O N O F F M E R C 50 R em ote C ontrol M agnum Option M E B M K B attery M onitor with shunt M...

Страница 15: ...lled in an enclosure a fresh air intake opening must be provided directly to the front side intake vents of the inverter and an exhaust opening on the back side exhaust vents of the inverter This allo...

Страница 16: ...from overheating under normal operating conditions After determining the mounting position refer to the physical dimensions as shown in figure 2 3 or use the base of the inverter as a template to mar...

Страница 17: ...Page 11 2009 Magnum Energy Inc Installation Figure 2 3 MS Series Dimensions 12 5 8 12 4 7 8 2 4 7 8 Keyhole slots x4 and mounting holes x4 accept up to 9 32 screw bolt 13 3 4 8 6 5 8...

Страница 18: ...part number ME CB that can be purchased to allow conduit to be connected to the inverter for both the AC and DC conductors Info If using the ME CB conduit box and the AC wires are individual conducto...

Страница 19: ...and reduces the effects of inductance which improves the inverter waveform and reduces the wear of the inverter s filter capacitors Crimped and sealed copper ring terminal lugs with a 5 16 hole should...

Страница 20: ...x D C N egative To D C Ground Jum per D C Grounding point Vehicle chassis Electrode C onductor i e ground rod M S Series Inverter Charger M E CB Conduit Box B attery Tem p Sensor C able Inverter s D C...

Страница 21: ...r equivalent is recommended This fuse type is rated for DC operation can handle the high short circuit currents and has a time delay that allows for momentary current surges from the inverter without...

Страница 22: ...ection which could lead to poor inverter charger performance and may melt the cable and terminal connections Follow figures 2 5 and 2 6 on how to connect the DC cables and stack the hardware correctly...

Страница 23: ...cables Info DO NOT connect the DC wires from the battery bank to the inverter until 1 all DC and AC wiring is complete 2 the correct DC and AC overcurrent protection has been installed and 3 the corr...

Страница 24: ...he BTS provided may be extended using a RJ11 connector female to female and a standard phone cable with RJ 11 connectors to a maximum length of 40 feet However your inverter to battery cable length sh...

Страница 25: ...aker or fuse assembly as near as practical to the batteries and leave open i e no power to inverter WARNING DO NOT close the DC circuit breaker or connect the fuse to connect battery power to the inve...

Страница 26: ...rter s input and a dedicated panel sub panel 1 between the inverter s output wiring and the AC loads These systems use the circuit breakers provided in the panels as the overcurrent protection and the...

Страница 27: ...2 9 MS Series Inverter Charger AC Wiring Access Panel AC Input Strain Relief Clamp AC Access Panel AC Input Circuit Breaker CB3 AC Output 2 Circuit Breaker CB2 on 15B 20B output breaker models only A...

Страница 28: ...o allow 30 amps for each leg i e AC HOT 1 and AC HOT 2 IDEAL Industries Inc www idealindustries com manufactures a crimp connector PN 412 and a separate insulator PN 417 that will allow up to two 8 AW...

Страница 29: ...the strain reliefs clamps Tighten the strain relief clamp securely on the cable 2 Connect the hot BLACK wire from the HOT 1 OUT terminal to the sub panel main breaker or to the hot connections on the...

Страница 30: ...verter pass thru capability limited by model used 15B 30 amps 20B 40 amps Want dedicated charging and dedicated pass thru while the AC source is on Requires a separate inverter sub panel May need to p...

Страница 31: ...A C N EU T O U T to S ub P ane l Sub Panel and Outlets Inverter Loads 120 VA C 120 VA C AC G RO UNDS to from both P anels ON OFF O N O FF O N O F F O N O F F O N O FF O N O FF O N O F F O N O F F O N...

Страница 32: ...M a in P a nel A C N EU T O U T to S ub P ane l A C H O T 2 IN from M a in P a nel A C H OT 2 OU T to S ub P ane l 120 VA C Sub Panel and Outlets Inverter Loads 120 VA C 120 VA C 120 VA C AC G RO UNDS...

Страница 33: ...a in P a nel A C N EU T O U T x2 A C H OT 2 OU T D irect from inverter Inverter Loads 120 VA C 120 VA C AC G RO UNDS to from both P anels ON OFF O N O FF O N O F F O N O F F O N O FF O N O FF O N O F...

Страница 34: ...O T 1 IN from M a in P a nel A C H OT 1 OU T to S ub P ane l A C N E U T IN from M a in P a nel A C N EU T O U T to S ub P ane l A C H O T 2 IN from M a in P a nel AC G RO UNDS to from both P anels O...

Страница 35: ...U T IN from M a in P a nel A C N EU T O U T to S ub P ane l A C H O T 2 IN from M a in P a nel A C H OT 2 OU T to S ub P ane l Sub Panel and Outlets Inverter Loads 120 VA C 120 VA C AC G RO UNDS to f...

Страница 36: ...ment Grounding Electrode GE A ground rod or conducting element that establishes an electrical connection to the earth System bonding jumper SBJ The connection between the grounded circuit conductor in...

Страница 37: ...unding points in the inverter s two electrical systems to the common earth ground Method 1 see figure 2 17 This method uses a separate Grounding Electrode for the DC system and the AC system In this m...

Страница 38: ...Ground Rod Method 2 Method 3 see figure 2 19 The AC Grounding Electrode Conductor GEC AC is bonded to the DC ground point and the DC Grounding Electrode Conductor GEC DC is the only connection to the...

Страница 39: ...rom where a ground fault may occur In accordance with the NEC use Table 2 5 to size the equipment grounding conductors This table requires that the equipment grounding conductor be sized according to...

Страница 40: ...mer Galvanic Isolators allow high AC voltage faults to pass but block low voltage corrosion electrolysis currents from conducting Marine isolation transformers allow the shorepower to be connected to...

Страница 41: ...ed with automatic neutral to ground switching WARNING In most electrical systems the neutral to ground bond is located in the main utility service entrance panel Remove any bond downstream from the in...

Страница 42: ...inverter Move the two disconnected ends away from each other and push back out of the way You must ensure that the two connector ends will not have any contact with any other wires within the AC compa...

Страница 43: ...es with both utility service and a photovoltaic system must have a permanent plaque or directory providing the location of the service disconnecting means and the photovoltaic system disconnecting mea...

Страница 44: ...ing and voltages are confirmed to be correct Info The inverter s AC output voltage will not be correct until a load greater than 5 watts 5 watts is default setting is connected to the inverter or the...

Страница 45: ...ded to conserve battery power when AC power is not required In this mode the inverter pulses the AC output looking for an AC load i e electrical appliance Whenever an AC load greater than 5 watts is t...

Страница 46: ...shape The PI feature allows the charger voltage and current to change independently These two features maximize the real power available from either utility or generator AC power sources which transla...

Страница 47: ...tery gassing minimizes watering requirements for flooded batteries and ensures the batteries are maintained at optimum capacity Full Charge Battery Saver mode The fourth stage occurs after four hours...

Страница 48: ...in Battery Temperature Sensor BTS is used to determine the battery temperature around the batteries this information allows the multistage battery charger to automatically adjust the battery charge v...

Страница 49: ...t when the battery falls to the HBCI High Battery Cut In level Refer to Table 3 1 to determine the HBCO and HBCI levels for your inverter model Info High battery voltage may be caused by excessive or...

Страница 50: ...ch there is a fault condition such as low battery high battery overload overtemperature or an internal fault Refer to the Troubleshooting section to help diagnose clear the fault condition Slow flash...

Страница 51: ...urn off based on low battery voltage The inverter turns off automatically after the battery voltage has been below this setting for more than one minute This protects the batteries from over discharge...

Страница 52: ...quid Lead Acid batteries only Check individual battery voltages load test those that have a voltage difference of more than 0 3 VDC from each other replace if necessary Check all cable runs for signs...

Страница 53: ...on The inverter has turned off because the connected loads are larger than the inverters output capacity or the output wires are shorted Reduce the AC loads connected to the inverter or remove all AC...

Страница 54: ...inverter will need to be reset To reset the inverter Press and hold the Power ON OFF pushbutton see figure 4 1 for approximately fifteen 15 seconds until the Charging Inverting Status LED comes on an...

Страница 55: ...voltage range 60 to 140 VAC 120 VAC nominal Power factor 0 95 General Features and Capabilities Transfer relay capability 30 AAC maximum each input 60 AAC total Five stage charging capability Bulk Abs...

Страница 56: ...n less efficiently due to the impact of power factor losses Figure 4 2 MS Series Efficiency Chart A 3 AC Input Voltage to Output Charge Amps The following chart shows the expected charger output capab...

Страница 57: ...current Class T fuse with mounting block and protective cover available in 300 and 400 amps A 4 3 Remote Control Display The ME RCTM Remote Control is simple to use an easy to read LCD screen and at a...

Страница 58: ...hoose the batteries best suited for the inverter installation and cost Use only the same battery type for all batteries in the bank For best performance all batteries should be from the same lot and d...

Страница 59: ...each day for all the loads Add the Average Daily Watt Hours Per Load together Total Daily Watt Hours Total Daily Watt Hours Total Amp Hours 3 Determine the battery Amp Hour capacity needed to run all...

Страница 60: ...re B 3 below four 6 VDC 200 AH batteries are combined into two strings resulting in a 12 VDC 400 AH battery bank Series Parallel Battery Wiring combines battery voltage and capacity 200 AH 6 VDC 200 A...

Страница 61: ...C battery 200 A H 12 volt battery bank two strings of two 6 volt batteries wired in series and connected in Parallel Series String 6 VD C 6 VD C 6 VD C battery 200 A H 6 VD C battery 200 A H over curr...

Страница 62: ...VD C battery 200 A H 6 VD C battery 200 A H Series String 6 VD C 6 VD C 6 VD C 6 VD C Parallel String 200 A H 200 A H 24 volt battery bank two strings of two 12 volt batteries wired in series and con...

Страница 63: ...rgy the original purchaser must prove the product s original date of purchase by a dated bill of sale itemized receipt 5 The original purchaser shall return the product prepaid to Magnum Energy in Eve...

Страница 64: ...Magnum Energy Inc 2211 West Casino Rd Everett WA 98204 Phone 425 353 8833 Fax 425 353 8390 Web www magnumenergy com MS Series Owner s Manual PN 64 0007 Rev A...

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