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Service Policy

Owners  of  MAGNETROL  may  request  the  return  of  a
control or any part of a control for complete rebuilding or
replacement. They  will  be  rebuilt  or  replaced  promptly.
Controls  returned  under  our  service  policy  must  be
returned by Prepaid transportation. MAGNETROL will
repair or replace the control at no cost to the purchaser (or
owner) other than transportation if:

1.  Returned within the warranty period; and
2.  The factory inspection finds the cause of the claim to

be covered under the warranty.

If  the  trouble  is  the  result  of  conditions  beyond  our
control; or, is NOT covered by the warranty, there will be
charges  for  labor  and  the  parts  required  to  rebuild  or
replace the equipment.

In  some  cases  it  may  be  expedient  to  ship  replacement
parts;  or,  in  extreme  cases  a  complete  new  control,  to
replace the original equipment before it is returned. If this
is desired, notify the factory of both the model and serial
numbers of the control to be replaced. In such cases, credit
for the materials returned will be determined on the basis
of the applicability of our warranty.

No claims for misapplication, labor, direct or consequen-
tial damage will be allowed.

Return Material Procedure

So that we may efficiently process any materials that are
returned,  it  is  essential  that  a  “Return  Material
Authorization”  (RMA)  number  be  obtained  from  the
factory, prior to the material's return. This is available
through your MAGNETROL local representative or by
contacting  the  factory.  Please  supply  the  following
information:

1.  Company Name
2.  Description of Material
3.  Serial Number
4.  Reason for Return
5.  Application

Any  unit  that  was  used  in  a  process  must  be  properly
cleaned in accordance with OSHA standards, before it is
returned to the factory.

A Material Safety Data Sheet (MSDS) must accompany
material that was used in any media.

All shipments returned to the factory must be by prepaid
transportation.

All replacements will be shipped F.O.B. factory.

NOTE: See Electrostatic Discharge Handling
Procedure on page 4.

ASSURED qUALITy & SERVICE CoST LESS

705 Enterprise Street • Aurora, Illinois 60504-8149 • 630.969.4000
[email protected] • magnetrol.com

Copyright © 2020 Magnetrol International, Incorporated

BULLETIN:  54-610.12
EFFECTIVE:  August 2020
SUPERSEDES:  June 2019

Magnetrol, Magnetrol logotype and Thermatel are registered trademarks of Magnetrol International, Incorporated.
CSA logotype is a registered trademark of Canadian Standards Association.
Hastelloy® and C22® are registered trademarks of Haynes International, Inc.
Monel® is a registered trademark of Special Metals Corporation (Formerly Inco Alloys International).
Varivent® is a registered trademark of Tuchenhagen GmbH LTD.

Содержание Thermatel TD1

Страница 1: ...Thermal Dispersion Flow Level Interface Switch Model TD2 with low flow body Model TD2 with spherical probe Model TD1 with twin tip probe Thermatel Model TD1 TD2 Installation and Operating Manual...

Страница 2: ...tic dis charge To prevent equipment damage observe safety procedures when working with electrostatic sensitive components WARNING Explosion hazard Do not connect or dis connect equipment unless power...

Страница 3: ...tion 14 2 6 3 1 Unable to Change Flow Rate 14 2 6 4 Advanced Calibration Procedure TD2 15 3 0 Reference Information 3 1 Description 15 3 2 Theory of Operation 15 3 3 Fault Detection 16 3 4 Resistance...

Страница 4: ...repancies to the factory Check and record the serial number for future reference when ordering parts Serial Number 2 2 Electrostatic Discharge ESD Handling Procedure Magnetrol electronic instruments a...

Страница 5: ...he sensor and insert the sensor into the threaded connection Caution Tighten unit only at the wrench flats on the sensor using an open end wrench DO NOT use the instrument head to tighten the switch t...

Страница 6: ...orm Relay Connections refer to Figure 6 for TD1 or Figure 7 for TD2 electronics 6 Prevent moisture seepage into housing by installing an approved seal drain fitting in the conduit run leading to the u...

Страница 7: ...dry Refer to the following chart Power Flow Level Fail Safe Position Relay Coil Relay Terminal NC to CO NO to CO On High HLFS De energized Closed Open LLFS Energized Open Closed On Low HLFS Energized...

Страница 8: ...ted to terminals 1 through 6 in the sensor enclosure The cable shield is connected to the green ground screw Refer to Figure 8 for the pin numbers NOTE The six conductors must be wired so that each te...

Страница 9: ...is Temperature Compensation Reduce set point drift See sensor table below Default is on Media Select gas or liquid media type See sensor table below Default is liquid L Use gas G position only for ga...

Страница 10: ...t This represents a safe mode 2 5 3 LED Initialization The TD1 TD2 has an initializing period to allow the sensor to heat up TD1 The red LED will blink slowly during the initial ization period TD2 All...

Страница 11: ...el Fail safe HLFS The switch goes into alarm under a wet high level condition or if the flow rate has increased above the set point On the TD2 the green and yellow LEDs will be on at low flows or low...

Страница 12: ...n switch down b Turn alarm potentiometer counterclockwise until red LED turns on c Turn alarm potentiometer clockwise until red LED turns off d Repeat steps b and c several times leaving the red LED o...

Страница 13: ...erclockwise until the red LED turns on 6 Repeat steps 4 and 5 several times leaving the red LED in the on position 7 Resume full flow The alarm should reset 8 Reduce flow to no flow or the desired ala...

Страница 14: ...w Alarm a Set fail safe to LL position b Rotate alarm potentiometer counterclockwise until the red LED turns on c Rotate alarm potentiometer clockwise until the red LED goes out d Repeat steps b and c...

Страница 15: ...ensing changes in heat transfer caused by the flowing media The TD1 is the basic version while the TD2 offers advanced options including LED indication of flow level optional remote electronics mA out...

Страница 16: ...k and the relay will de energize In the TD2 the mA output will go to less than 3 6 mA if low level fail safe is selected or greater than 22 mA if high level fail safe is detected If a fault is detecte...

Страница 17: ...TER HTR at and FAULT FLT off or run HEATER HTR at Light stays on check resistance to determine if a problem exists with the probe or electronics Refer to Section 3 4 Resistance Values on page 17 Probe...

Страница 18: ...sers 3 6 2 Probe Replacement NOTE The switch will require recalibration section 2 6 following probe replacement 3 6 2 1 Integral Electronics Removal of probe 1 Make sure the power source is turned off...

Страница 19: ...e of bezel is evenly seated in the housing 4 Replace housing cover 5 Apply power 6 Recalibrate as described in Section 2 6 3 6 2 2 Remote Electronics TD2 only 1 Make sure the power source is turned of...

Страница 20: ...db IIC T5 T4 Ga Gb II 1 2 G Ex db ib IIC T5 T4 Ga Gb 40 C Ta 70 C TXX XHXX XCX Ex db Flame Proof IEC Ex db IIC T5 T4 Gb IP66 40 C Ta 70 C Zone 0 in conjunction with hermetically sealed relay Probe mu...

Страница 21: ...ons of Use 1 The enclosure contains aluminum and is considered to present a potential risk of ignition by impact or friction Care must be taken during installation and use to prevent impact or frictio...

Страница 22: ...vel Switch 3 8 Replacement Parts 3 8 1 Model TD1 1 2 3 4 Item Description Part Number 1 Aluminum Cover 089 6607 XXX Consult Factory 2 O ring 012 2201 237 3 Electronic module with bracket 089 7250 001...

Страница 23: ...T relay use with TD2 XD0X X3X and TD2 XD0X XGX Integral 8th digit 0 Remote 8th digit 1 AC 4th digit 7 089 7250 002 089 7250 004 DC 4th digit 8 089 7250 003 089 7250 005 Electronic Module 1 amp Hermeti...

Страница 24: ...ors Air 0 1 to 500 SFPS 0 03 to 150 Nm s Time Delay TD2 only 0 100 seconds adjustable time delay in addition to sensor response Repeatability 1 at constant temperature Enclosure Material Cast aluminum...

Страница 25: ...C TXD Monel 2 5 cm 2500 psig 172 bar 2125 psig 146 bar 1980 psig 136 bar 3 130 7 330 cm 1200 psig 82 bar 1020 psig 70 bar 950 psig 65 bar Spherical Tip TXA TXB 2 130 5 330 cm 600 psig 41 bar 490 psig...

Страница 26: ...Model TD2 Integral Electronics with Spherical Tip Probe 4 13 105 4 00 102 Insertion length 875 23 Dia 1 8 46 Typical Insertion length NPT Threads 875 23 Dia 4 00 102 Without Window 4 43 113 With Windo...

Страница 27: ...Remote not available on enclosure codes 4 5 AGENCY 3 General Purpose FM CSA Class I Division 1 2 C ATEX IECEx Ex d ib Zone 0 G ATEX IECEx Ex d Zone 1 ENCLOSURE TYPE CONDUIT CONNECTION 0 Aluminum A356...

Страница 28: ...F Flange 25 1 600 ASME RF Flange 33 11 2 150 ASME RF Flange 34 11 2 300 ASME RF Flange ASME RAISED FACE FLANGE CONNECTIONS 35 11 2 600 ASME RF Flange 43 2 150 ASME RF Flange 44 2 300 ASME RF Flange 45...

Страница 29: ...2 150 ASME RF Flange 44 2 300 ASME RF Flange 45 2 600 ASME RF Flange 47 2 900 1500 ASME RF Flange 48 2 2500 ASME RF Flange BA DN 25 PN 16 EN 1092 1 Type A BB DN 25 PN 25 40 EN 1092 1 Type A BC DN 25 P...

Страница 30: ...mm increments Examples 50 mm code 005 3300 mm code 330 Note Use code 003 for minimum length of 25 mm 01 1 2 NPT Thread 11 3 4 NPT Thread 21 1 NPT Thread PROCESS CONNECTION SIZE TYPE INSERTION LENGTH...

Страница 31: ...Connecting Cable General Purpose FM CSA 10 feet minimum to 500 feet maximum length Example 12 feet code 012 CONNECTING CABLE IN FEET 0 3 7 3 1 8 6 3 meters minimum to 152 meters maximum length Example...

Страница 32: ...erials that are returned it is essential that a Return Material Authorization RMA number be obtained from the factory prior to the material s return This is available through your MAGNETROL local repr...

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