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54-610 Thermatel

®

Model TD1/TD2 Flow Level Switch

Read this Manual Before Installing

This  manual  provides  information  on  the  Thermatel

®

Thermal  Dispersion  Flow/Level  Switch.  It  is  important
that  all  instructions  are  read  carefully  and  followed  in
sequence.  The 

QuickStart  Installation

instructions  are  a

brief guide to the sequence of steps for experienced tech-
nicians to follow when installing the equipment. Detailed
instructions  are  included  in  the 

Complete  Installation

 section of this manual.

Conventions Used in this Manual

Certain  conventions  are  used  in  this  manual  to  convey
specific types of information. General technical material,
support  data,  and  safety  information  are  presented  in
narrative  form. The  following  styles  are  used  for  notes,
cautions, and warnings.

NOTES

Notes  contain  information  that  augments  or  clarifies
an  operating  step.  Notes  do  not  normally  contain
actions.  They  follow  the  procedural  steps  to  which
they refer.

Cautions

Cautions alert the technician to special conditions that
could injure personnel, damage equipment, or reduce
a component’s mechanical integrity. Cautions are also
used to alert the technician to unsafe practices or the
need for special protective equipment or specific mate-
rials. In this manual, a caution box indicates a poten-
tially  hazardous  situation  which,  if  not  avoided,  may
result in minor or moderate injury.

WARNINGS

Warnings identify potentially dangerous situations or
serious hazards. In this manual, a warning indicates an
imminently hazardous situation which, if not avoided,
could result in serious injury or death.

Safety Messages

The THERMATEL system is rated by the IEC for use in
Installation  Category  II,  Pollution  Degree  2.  Follow  all
standard industry procedures for servicing electrical and
computer equipment when working with or around high
voltage. Always shut off the power supply before touch-
ing any components.

Electrical  components  are  sensitive  to  electrostatic  dis-
charge.  To  prevent  equipment  damage,  observe  safety
procedures  when  working  with  electrostatic  sensitive
components.

WARNING!

Explosion  hazard.  Do  not  connect  or  dis-

connect equipment unless power has been switched off or
the area is known to be non-hazardous.

Low Voltage Directive

For use in Installation Category II. If equipment is used
in a manner not specified by the manufacturer, protection
provided by equipment may be impaired.

Notice of Copyright and Limitations

Magnetrol

®

& Magnetrol

®

logotype, and Thermatel

®

are

registered trademarks of Magnetrol

®

International,

Incorporated.

Copyright © 2020 Magnetrol

®

International, Incorporated.

All rights reserved.

Performance specifications are effective with date of issue
and are subject to change without notice. MAGNETROL
reserves  the  right  to  make  changes  to  the  product
described  in  this  manual  at  any  time  without  notice.
MAGNETROL  makes  no  warranty  with  respect  to  the
accuracy of the information in this manual.

Warranty

All MAGNETROL electronic level and flow controls are
warranted  free  of  defects  in  materials  or  workmanship
for  eighteen  months  from  the  date  of  original  factory
shipment.
If returned within the warranty period; and, upon factory
inspection  of  the  control,  the  cause  of  the  claim  is
determined  to  be  covered  under  the  warranty;  then,
MAGNETROL  will  repair  or  replace  the  control  at  no
cost to the purchaser (or owner) other than transportation.

MAGNETROL  shall  not  be  liable  for  misapplication,
labor claims, direct or consequential damage or expense
arising from the installation or use of equipment. There
are  no  other  warranties  expressed  or  implied,  except
 special written warranties covering some MAGNETROL
products.

Quality Assurance

The quality assurance system in place at MAGNETROL
guarantees the highest level of quality throughout the
company. MAGNETROL is committed to providing
full customer satisfaction both in quality products and
quality service.

The MAGNETROL quality assurance system is registered
to ISO 9001 affirming its  commitment  to  known  inter-
national quality standards providing the strongest assur-
ance of product/service quality available.

Содержание Thermatel TD1

Страница 1: ...Thermal Dispersion Flow Level Interface Switch Model TD2 with low flow body Model TD2 with spherical probe Model TD1 with twin tip probe Thermatel Model TD1 TD2 Installation and Operating Manual...

Страница 2: ...tic dis charge To prevent equipment damage observe safety procedures when working with electrostatic sensitive components WARNING Explosion hazard Do not connect or dis connect equipment unless power...

Страница 3: ...tion 14 2 6 3 1 Unable to Change Flow Rate 14 2 6 4 Advanced Calibration Procedure TD2 15 3 0 Reference Information 3 1 Description 15 3 2 Theory of Operation 15 3 3 Fault Detection 16 3 4 Resistance...

Страница 4: ...repancies to the factory Check and record the serial number for future reference when ordering parts Serial Number 2 2 Electrostatic Discharge ESD Handling Procedure Magnetrol electronic instruments a...

Страница 5: ...he sensor and insert the sensor into the threaded connection Caution Tighten unit only at the wrench flats on the sensor using an open end wrench DO NOT use the instrument head to tighten the switch t...

Страница 6: ...orm Relay Connections refer to Figure 6 for TD1 or Figure 7 for TD2 electronics 6 Prevent moisture seepage into housing by installing an approved seal drain fitting in the conduit run leading to the u...

Страница 7: ...dry Refer to the following chart Power Flow Level Fail Safe Position Relay Coil Relay Terminal NC to CO NO to CO On High HLFS De energized Closed Open LLFS Energized Open Closed On Low HLFS Energized...

Страница 8: ...ted to terminals 1 through 6 in the sensor enclosure The cable shield is connected to the green ground screw Refer to Figure 8 for the pin numbers NOTE The six conductors must be wired so that each te...

Страница 9: ...is Temperature Compensation Reduce set point drift See sensor table below Default is on Media Select gas or liquid media type See sensor table below Default is liquid L Use gas G position only for ga...

Страница 10: ...t This represents a safe mode 2 5 3 LED Initialization The TD1 TD2 has an initializing period to allow the sensor to heat up TD1 The red LED will blink slowly during the initial ization period TD2 All...

Страница 11: ...el Fail safe HLFS The switch goes into alarm under a wet high level condition or if the flow rate has increased above the set point On the TD2 the green and yellow LEDs will be on at low flows or low...

Страница 12: ...n switch down b Turn alarm potentiometer counterclockwise until red LED turns on c Turn alarm potentiometer clockwise until red LED turns off d Repeat steps b and c several times leaving the red LED o...

Страница 13: ...erclockwise until the red LED turns on 6 Repeat steps 4 and 5 several times leaving the red LED in the on position 7 Resume full flow The alarm should reset 8 Reduce flow to no flow or the desired ala...

Страница 14: ...w Alarm a Set fail safe to LL position b Rotate alarm potentiometer counterclockwise until the red LED turns on c Rotate alarm potentiometer clockwise until the red LED goes out d Repeat steps b and c...

Страница 15: ...ensing changes in heat transfer caused by the flowing media The TD1 is the basic version while the TD2 offers advanced options including LED indication of flow level optional remote electronics mA out...

Страница 16: ...k and the relay will de energize In the TD2 the mA output will go to less than 3 6 mA if low level fail safe is selected or greater than 22 mA if high level fail safe is detected If a fault is detecte...

Страница 17: ...TER HTR at and FAULT FLT off or run HEATER HTR at Light stays on check resistance to determine if a problem exists with the probe or electronics Refer to Section 3 4 Resistance Values on page 17 Probe...

Страница 18: ...sers 3 6 2 Probe Replacement NOTE The switch will require recalibration section 2 6 following probe replacement 3 6 2 1 Integral Electronics Removal of probe 1 Make sure the power source is turned off...

Страница 19: ...e of bezel is evenly seated in the housing 4 Replace housing cover 5 Apply power 6 Recalibrate as described in Section 2 6 3 6 2 2 Remote Electronics TD2 only 1 Make sure the power source is turned of...

Страница 20: ...db IIC T5 T4 Ga Gb II 1 2 G Ex db ib IIC T5 T4 Ga Gb 40 C Ta 70 C TXX XHXX XCX Ex db Flame Proof IEC Ex db IIC T5 T4 Gb IP66 40 C Ta 70 C Zone 0 in conjunction with hermetically sealed relay Probe mu...

Страница 21: ...ons of Use 1 The enclosure contains aluminum and is considered to present a potential risk of ignition by impact or friction Care must be taken during installation and use to prevent impact or frictio...

Страница 22: ...vel Switch 3 8 Replacement Parts 3 8 1 Model TD1 1 2 3 4 Item Description Part Number 1 Aluminum Cover 089 6607 XXX Consult Factory 2 O ring 012 2201 237 3 Electronic module with bracket 089 7250 001...

Страница 23: ...T relay use with TD2 XD0X X3X and TD2 XD0X XGX Integral 8th digit 0 Remote 8th digit 1 AC 4th digit 7 089 7250 002 089 7250 004 DC 4th digit 8 089 7250 003 089 7250 005 Electronic Module 1 amp Hermeti...

Страница 24: ...ors Air 0 1 to 500 SFPS 0 03 to 150 Nm s Time Delay TD2 only 0 100 seconds adjustable time delay in addition to sensor response Repeatability 1 at constant temperature Enclosure Material Cast aluminum...

Страница 25: ...C TXD Monel 2 5 cm 2500 psig 172 bar 2125 psig 146 bar 1980 psig 136 bar 3 130 7 330 cm 1200 psig 82 bar 1020 psig 70 bar 950 psig 65 bar Spherical Tip TXA TXB 2 130 5 330 cm 600 psig 41 bar 490 psig...

Страница 26: ...Model TD2 Integral Electronics with Spherical Tip Probe 4 13 105 4 00 102 Insertion length 875 23 Dia 1 8 46 Typical Insertion length NPT Threads 875 23 Dia 4 00 102 Without Window 4 43 113 With Windo...

Страница 27: ...Remote not available on enclosure codes 4 5 AGENCY 3 General Purpose FM CSA Class I Division 1 2 C ATEX IECEx Ex d ib Zone 0 G ATEX IECEx Ex d Zone 1 ENCLOSURE TYPE CONDUIT CONNECTION 0 Aluminum A356...

Страница 28: ...F Flange 25 1 600 ASME RF Flange 33 11 2 150 ASME RF Flange 34 11 2 300 ASME RF Flange ASME RAISED FACE FLANGE CONNECTIONS 35 11 2 600 ASME RF Flange 43 2 150 ASME RF Flange 44 2 300 ASME RF Flange 45...

Страница 29: ...2 150 ASME RF Flange 44 2 300 ASME RF Flange 45 2 600 ASME RF Flange 47 2 900 1500 ASME RF Flange 48 2 2500 ASME RF Flange BA DN 25 PN 16 EN 1092 1 Type A BB DN 25 PN 25 40 EN 1092 1 Type A BC DN 25 P...

Страница 30: ...mm increments Examples 50 mm code 005 3300 mm code 330 Note Use code 003 for minimum length of 25 mm 01 1 2 NPT Thread 11 3 4 NPT Thread 21 1 NPT Thread PROCESS CONNECTION SIZE TYPE INSERTION LENGTH...

Страница 31: ...Connecting Cable General Purpose FM CSA 10 feet minimum to 500 feet maximum length Example 12 feet code 012 CONNECTING CABLE IN FEET 0 3 7 3 1 8 6 3 meters minimum to 152 meters maximum length Example...

Страница 32: ...erials that are returned it is essential that a Return Material Authorization RMA number be obtained from the factory prior to the material s return This is available through your MAGNETROL local repr...

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