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57-642 ECLIPSE Model 705 Guided Wave Radar Transmitter for Hygienic Industries

4.3 Electronics Mounting

The ECLIPSE Model 705 unit has a removable transmitter
design. 

Incorporating a unique high frequency connector, free rota-
tion of the transmitter head is independent of the probe ori-
entation.

4.4 Basic Start-Up

A radar signal is an electromagnetic pulse that reflects at a
change in dielectric. Typical Life Sciences applications are
water for injection (WFI) or high purity water based. High
purity water has a very high dielectric (WFI is approximate-
ly 12-15). This is considered high dielectric from a GWR
standpoint. Furthermore, adding salts or media to the water
drastically increases the dielectric value of the process. 

Typical applications are within a metallic vessel that pro-
vides additional benefit to the technology’s signal efficiency.
These factors allow very low gains to reduce the signal-to-
noise ratio. The MAGNETROL ECLIPSE unit uses para-
meters tagged “Dielectric Range” and “Sensitivity” to adjust
the unit’s gain. 

4.4.1 Probe Length

The overall length of the probe should be measured after
making any field modifications including bending, cutting,
or adding length. When the unit’s probe length has been
configured in its final form, enter that exact length into the
Probe Length parameter within the transmitter and then
ensure a “Dry Probe” status which confirms that the end of
probe signal is measured correctly. 

4.4.2 Blocking Distance and Damping

Other relevant configuration parameters are Blocking
Distance and Damping. 

Blocking Distance is a configurable “dead-band” that can be
entered into the unit. Although the Model 705 unit can
typically read from the tip of the probe to the top of the
flange, Life Sciences applications may require the use of
blocking distance to ignore some distance from the top of
the probe. It may be used when an electromagnetic pulse
reverberates along an unusually long nozzle to create a phe-
nomenon called “ringing.” Ringing generates a false level
signal beyond the bottom of the nozzle. In extreme cases,
blocking distance also may be used to ignore spray from a
nozzle that is too close to the probe and cannot be
addressed by reducing sensitivity. 

Содержание Enhanced Model 705

Страница 1: ...Guided Wave Radar Level Transmitter Enhanced Model 705 Software v3 x Installation and Operating Manual for use in the Hygienic Industries ASME BPE...

Страница 2: ...working with electrostatic sensitive components This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interferenc...

Страница 3: ...TS 26 4 0 Initial Start Up 4 1 Probe Location 27 4 2 Probe Bends 27 4 2 1 Shallow Bends 28 4 2 2 Field Bends 28 4 2 3 Accommodating Non Linearity 29 4 3 Electronics Mounting 30 4 4 Basic Start Up 30 4...

Страница 4: ...installa tion instructions 1 1 Getting Started Before beginning the QuickStart Installation procedures have the proper equipment tools and information available 1 1 1 Equipment and Tools 11 2 38 mm w...

Страница 5: ...set The desired level reading when the liquid is at the end of the probe _____________ Dielectric What is the dielectric constant range of the process medium Upper layer dielectric for interface appli...

Страница 6: ...ench is highly recommended to obtain 45 ft lbs 60 Nm This is a critical connection DO NOT LEAVE HAND TIGHT NOTE Universal connector can be supplied with lock screws for applications with significant v...

Страница 7: ...seconds before removing power from the transmitter The following configuration entries are the minimum required for configuration the default password is 0 from the LCD keypad Lvl Units xxx PrbModel...

Страница 8: ...rs for future reference when ordering parts Model Number Serial Number 2 2 Electrostatic Discharge ESD Handling Procedure Magnetrol electronic instruments are manufactured to the highest quality stand...

Страница 9: ...e Wiring Section 2 5 2 3 2 Equipment and Tools No special equipment or tools are required to install the ECLIPSE transmitter The following items are recommended 11 2 38 mm wrench Flat blade screwdrive...

Страница 10: ...obe is not in contact with conductive objects with in the vessel 2 4 1 1 To install a Model 7xF or Model 7xH rigid single rod hygienic probe Confirm the model and serial numbers on the nameplates of t...

Страница 11: ...ction for wiring configuration and viewing When the transmitter is facing the desired direction use a 11 2 38 mm wrench to tighten the universal connection on the transmitter to 45 ft lbs 60 Nm A torq...

Страница 12: ...l purpose installation does not have flammable media present Areas rated non incendive Cl I Div 2 have flammable media present only under abnormal conditions No special electrical connections are requ...

Страница 13: ...2 5 3 Explosion Proof Explosion Proof XP is a method of designing equipment for installation in hazardous areas A hazardous location is an area in which flammable gases or vapors are or may be present...

Страница 14: ...ion is needed to calibrate the ECLIPSE transmitter Complete the configuration information table in Section 1 1 2 2 6 2 Setting Up for Bench Configuration The ECLIPSE transmitter can be configured at a...

Страница 15: ...d scrolling Enter Enters the configuration mode Accepts a value and moves noted by an exclamation point to the next step of the as the last character in the top configuration program display line 2 6...

Страница 16: ...nly Loop Control Level Display Action Comment 1 Status Level Out Loop Transmitter Display LoopCtrl Level Transmitter default display showing Status Level Output and Loop values cycles every 5 seconds...

Страница 17: ...remain in alarm until it is manually cleared with the SZ Alarm Reset below 21 20 SZ Height xx x lu Enter distance below BlockDis where SZ Fault will be asserted Enter a distance value that develops a...

Страница 18: ...uperuser Password Diagnostic parameter 46 Pos Ampl xxx Superuser Password Diagnostic parameter 47 Signal xxx Diagnostic Display Indication of level signal amplitude 48 Compsate select Superuser Passwo...

Страница 19: ...Offset is the distance from the probe tip to the desired 0 level point 90 to 300 Refer to Section 2 6 6 12 VolUnits select Select the volume units Select from liters or gallons 13 StrapTbl nn pnts En...

Страница 20: ...0 for a single transmitter installation Poll address does not affect loop current 27 Loop Mode Enable Disable Determines whether the loop is fixed at 4 0 mA or controlled by the PV 28 Trim Lvl xx x lu...

Страница 21: ...xxx Superuser Password Diagnostic factory setting 50 Signal xxx Diagnostic Display Indication of level signal amplitude 51 Compsate select Superuser Parameter Select from None Manual Auto 52 7xKCorr x...

Страница 22: ...24 inches 61 cm and the 20 mA point at 60 inches 152 4 cm as referenced from the bottom of the tank When the ECLIPSE transmitter is mounted in a chamber bridle it is usually desirable to configure the...

Страница 23: ...it directly to the terminal block in the electronics housing of the ECLIPSE transmitter HART uses the Bell 202 frequency shift keying technique of high frequency digital signals It operates on the 4 2...

Страница 24: ...Interace Params 22 Trim Level 23 Date Time Initials 5 Probe Length 1 Probe Model 2 Probe Mount 1 Faults 2 Warnings 1 Loop Test 2 Present Status 3 Status History 4 Level Ticks 5 Fiducial Ticks 6 Fiduci...

Страница 25: ...em compartments angled at a 45 degree angle for ease of wiring and calibration These two compartments connect via an explosion proof and watertight feed through 2 7 4 HART Revision Table Model 705 HAR...

Страница 26: ...or years In these industries it is used to successfully find wire or cable breaks and shorts An EM pulse is sent through the wire traveling unimpeded until it finds a line break or short A reflection...

Страница 27: ...rison to other radar technologies GWR is extremely robust and is not easily affected by typical disturbances within a vessel However there are opportunities to capitalize on a few best practices to re...

Страница 28: ...Positioning the bend as high as possible in relation to the top of the probe will assist in keeping this angle shallow Installation design should avoid placing bends in probes at critical measurement...

Страница 29: ...by an agi tator or other moving component within a tank a capture ring should be incorporated into the installation design to prevent the probe from deflecting more than 3 inches 75 mm per 6 feet 1 8...

Страница 30: ...ivity to adjust the unit s gain 4 4 1 Probe Length The overall length of the probe should be measured after making any field modifications including bending cutting or adding length When the unit s pr...

Страница 31: ...urbances such as agitator blades and any other dynamics along the probe The published repeatability for the MAGNETROL ECLIPSE guide wave radar in typical Life Sciences applica tions is 0 025 of volume...

Страница 32: ...is required for a PC to communicate with the transmitter Using the Echo Curve function provides a real time waveform and indicates the effects of the changes made to configuration Threshold Adjustment...

Страница 33: ...ve a high dielectric that will respond differently than process water i e reducing sensitivity addresses a majority of these fine tuning cases The Echo Curve func tion in the ECLIPSE PACTware DTM is v...

Страница 34: ...al Commands DDs are not installed in handheld latest DDs Level Reading on Display is stuck at Software believes probe is flooded Check actual level If probe is not flooded full scale loop is stuck at...

Страница 35: ...tter to lower dielectric range 3 Replace with Model 7xR Overfill probe NoSignal No level signal being detected 1 Ensure dielectric setting is correct for measured medium 2 Increase sensitivity 3 Confi...

Страница 36: ...ircuit generating improper voltage Consult factory LoopFail Loop current differs from expected value Consult factory No Ramp No End of Ramp signal detected Consult factory DfltParm Internal non volati...

Страница 37: ...ealed device IMPORTANT Measured media inside vessel must be non flammable only If media inside vessel is flammable then the explosion proof version which contains an internal barrier making the probe...

Страница 38: ...38 57 642 ECLIPSE Model 705 Guided Wave Radar Transmitter for Hygienic Industries 5 3 2 Agency Specifications Intrinsically Safe Installation...

Страница 39: ...39 57 642 ECLIPSE Model 705 Guided Wave Radar Transmitter for Hygienic Industries 5 3 3 Agency Specifications FOUNDATION fieldbus System...

Страница 40: ...2201 237 Housing cover without glass 004 9193 003 36 5702 003 Housing cover with glass GP IS XP 036 4410 001 036 4410 003 36 5702 002 N A Part Number Item Description Dual Compartment 304 ss Single C...

Страница 41: ...character display Digital Communication HART Version 6 x compatible FOUNDATION fieldbus H1 ITK 4 6 Power Measured at instrument terminals General Purpose Intrinsically Safe Explosion Proof FM CSA ATEX...

Страница 42: ...705 Environment Operating Temperature 40 to 175 F 40 to 80 C Display Function Operating Temperature 5 to 160 F 20 to 70 C Storage Temperature 50 to 175 F 46 to 80 C Humidity 0 99 non condensing Elect...

Страница 43: ...XN SS 316L SS 15 Ra max electropolished finish Optional Hastelloy C AL6XN SS Elastomer and Polymeric Wetted Parts TFE GRAS 21CFR177 1550 and USP 88 Class VI at 121 C PEEK and O ring Viton or EPDM GRAS...

Страница 44: ...lipse Housing 45 View Eclipse with 7xF E Probe Hygienic Connection 33 00 or 144 00 838 or 3650 3 75 95 3 00 76 2 75 70 2 00 51 3 50 89 2 Holes 38 10 Dia 3 08 78 2 12 54 Elect Conn Qty 2 43 2 53 64 Pro...

Страница 45: ...insically Safe FM CSA Non incendive Class I Div 2 2 Remote General Purpose Intrinsically Safe FM CSA Non incendive Class I Div 2 3 Integral Explosion Proof FM CSA Non incendive 4 Remote Explosion Proo...

Страница 46: ...nic Flange 4P 2 Tri Clover type 16 AMP Hygienic Flange 5P 3 Tri Clover type 16 AMP Hygienic Flange 6P 4 Tri Clover type 16 AMP Hygienic Flange 9P 21 2 Tri Clover type 16 AMP Hygienic Flange HYGIENIC F...

Страница 47: ...transmitter could take upwards of 6 to 8 hours 9 1 2 Dry Calibration Verification of ECLIPSE An economical alternative to wet calibration is to perform dry calibration verification on a GWR transmitt...

Страница 48: ...termined marks on the probe or as measured by a laser Write down the output as displayed on the transmitter The target is then moved to the second mark or position on the test rod as measured by a las...

Страница 49: ...e old Initial Baseline Verification is now invalid as adjustments have been made to the transmit ter during wet calibration 9 3 Sample Calibration Verification Document If the accuracy is inside has l...

Страница 50: ...TS QTY DESCRIPTION ITEM 1 2 3 4 5 6 7 8 9 10 11 13 INSULATOR BUSHING HF ADAPTER CENTER PIN WASHER SPACER O RING HOUSING SUPPORT ASSEMBLY FLANGE ASSEMBLY O RING O RING PROBE SHAFT VINYL FLANGE COVER 1...

Страница 51: ...odel 7xF E SANITARY PROBE PARTS QTY DESCRIPTION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 ADAPTER ASSEMBLY PROBE ROD WASHER FOR 3 AND LARGER ONLY KEY LOCKNUT INSULATING BUSHING WAVE SPRING CENTER PIN WASHER PRO...

Страница 52: ...l Interface optional Interface Volume opt Probe Model Probe Mount Measurement Type Level Units Probe Length Level Offset Volume Units opt Strapping Table opt Dielectric Sensitivity Loop Control 4mA po...

Страница 53: ...hooting Item Value Value Value TROUBLESHOOTING Working Value Non Working Value FidTicks FidSprd Fid Type Fid Gain Window Conv Fct Scl Ofst Neg Ampl Pos Ampl Signal Compsate DrateFct Targ Ampl Targ Tks...

Страница 54: ...ndustries Copy blank page and store calibration data for future reference and troubleshooting Model 705 Hygienic Eclipse Guided Wave Radar Transmitter Strapping Table Data Sheet Strapping Table Point...

Страница 55: ...diator It is authorized under the verifica tion process Under the authorization process the emissions of ECLIPSE must be within the limits listed in the table in section 15 109 a The highest field str...

Страница 56: ...itioned exactly as it was when originally calibrated Any rotation of the bent probe may significantly affect the calibration of the instrument Note that rotation of a straight probe does NOT affect ca...

Страница 57: ...d the probe is calibrated to read volume When the calibration is complete and before removing the clamp an indexing rod is bent to fit into the ring retainer and positioned against the process adapter...

Страница 58: ...nd with a 3 4 Tri Clover type connection 11 2 Hygienic Connection with bend 316L SS probes can be bent to avoid internal obstruc tions such as agitator blades and spray balls and to ensure lowest poss...

Страница 59: ...59 57 642 ECLIPSE Model 705 Guided Wave Radar Transmitter for Hygienic Industries NOTES...

Страница 60: ...ur warranty No claims for misapplication labor direct or consequen tial damage will be allowed Return Material Procedure So that we may efficiently process any materials that are returned it is essent...

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