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IMPULSE®•G+ & VG+ Series 3 to Series 4 Transition Guide August 2011

Page 15 of 54

Magnetek, Inc.

Product Transition Guide

IMPULSE

•G+ & VG+ Series 4

Series 3

2145

R/L1, S/L2, T/L3,
U/T1, V/T2, W/T3, -,
+1, R1/L11, S1/L21,
T1/L31

M10

17.6 to 22.5

(154.8 to 197.9)

─

4/0

8.8 to 10.8

(77.4 to 95.0)

─

M10

17.6 to 22.5

(154.8 to 197.9)

─

1, /

1.3 to 1.4

(11.4 to 12.3)

─

Series 4

2145

R/L1, S/L2, T/L3,

U/T1, V/T2, W/T3

M10

18 to 23

(159 to 204)

2/0 to 4/0, 3/0 to 4/0
(T1-3)

1/0 to 2/0

-, +1

M10

18 to 23

(159 to 204)

1 to 4/0

─

M10

18 to 23

(159 to 204)

1/0 to 4/0

─

M10

18 to 23

(159 to 204)

4 to 2

Series 4

2180

R/L1, S/L2, T/L3

M10

18 to 23
(159 to 204)

1/0 to 2/0

U/T1, V/T2, W/T3

M10

18 to 23
(159 to 204)

1/0 to 2/0

-, +1

M10

18 to 23
(159 to 204)

1 to 4/0

─

M10

18 to 23
(159 to 204)

1/0 to 4/0

─

M10

18 to 23
(159 to 204)

4 to 1/0

Series 3

2215

R/L1, S/L2, T/L3,

-, +1

M10

17.6 to 22.5

(154.8 to 197.9)

─

250
2-2/0

U/T1, V/T2, W/T3,
R1/L11, S1/L21,

T1/L31

M10

17.6 to 22.5

(154.8 to 197.9)

─

250
2-2/0

8.8 to 10.8

(77.4 to 95.0)

─

M10

17.6 to 22.5

(154.8 to 197.9)

─

1, /

1.3 to 1.4

(11.4 to 12.3)

─

Series 4

2215

R/L1, S/L2, T/L3

M12

32 to 40

(283 to 354)

3/0 to 300

250
2-2/0

U/T1, V/T2, W/T3

M12

32 to 40

(283 to 354)

3/0 to 300

250
2-2/0

-, +1

M12

32 to 40

(283 to 354)

3/0 to 300

─

M10

18 to 23

(159 to 204)

2 to 300

─

M12

32 to 40

(283 to 354)

3 to 300

IMPULSE

•G+ & VG+ Terminal Signal

Terminal Screw

Tightening
Torque
N. m (lb.in.)

Possible Gauges
(AWG/kcmil)

Recommended
Gauge (AWG/
kcmil)

Содержание IMPULSE G+ Series 3

Страница 1: ...IMPULSE G VG Series 4 Transition Guide Product Transition Guide IMPULSE G VG Series 3 to Series 4...

Страница 2: ...Product Transition Guide IMPULSE G VG Series 4 IMPULSE G VG Series 3 to Series 4 Transition Guide August 2011 Page 2 of 54 Magnetek Inc Page Intentionally Left Blank...

Страница 3: ...placement Checklist 4 1 3 Ratings Summary 6 1 4 Digital Operator Comparison 8 1 5 Terminals 9 Main Circuit Terminals 9 Control Circuit Terminals 10 1 6 Terminal Size and Wire Gauge Comparison 12 1 7 D...

Страница 4: ...r connected to the current unit If so do not attempt to connect the G Series 3 remote operator to the G Series 4 as they are incompatible Main and Control Terminals Wire Length In the replacement driv...

Страница 5: ...drive check to ensure that existing wiring is long enough to reach the new terminal location Verify terminal differences Is a braking unit installed Check if a braking unit is used in the current inst...

Страница 6: ...VG S4 Heavy Duty Rated Output Current Amps Nominal HP Rated Output Current Amps Nominal HP 230V 3 N A N A N A 2003 3 2 0 5 N A N A N A 2005 5 0 0 75 2007 7 0 1 0 2007 6 9 1 0 N A N A N A 2008 8 0 2 0...

Страница 7: ...002 2 1 1 0 4003 3 4 1 0 4003 3 7 2 0 4004 4 8 2 0 4005 5 3 3 0 4005 5 5 3 0 N A N A N A 4007 7 2 5 0 4008 8 7 5 0 4009 9 2 5 0 4012 12 5 7 5 4014 14 8 7 5 4017 17 10 4018 18 10 4024 24 15 4024 24 15...

Страница 8: ...layout for faster parameter selection A Quick Start menu is added to aid in simple start up The Quick Start menu consists of 26 parameters The advanced menu offers full parameter access Menu Structur...

Страница 9: ...refully checked before replacement The main terminal functionality has not been changed between the G Series 3 and the G Series 4 Main Terminals Note G Series 3 G Series 4 R L1 R L1 Main circuit power...

Страница 10: ...1 X2 X2 MFDI Common M0 M1 M0 M1 MFDO Brake Release Form A Relay 250 VAC 1A 30 VDC 1A Form A Relay 250 VAC 1A 30 VDC 1A M2 M3 M4 M2 M3 MFDO X Press Programming Form A Relay Contact Capacity 250 VAC 1A...

Страница 11: ...kHz max FM FM MFAO 1 Output frequency 0 to 10VDC Max 5 2mA or less 4 to 20 mA 10 to 10V 2mA 0 to 10V 2mA 4 to 20 mA AC AC Analog Common AM AM MFAO 2 Output current 0 to 10VDC Max 5 2mA or less 4 to 20...

Страница 12: ...es 4 2007 2008 R L1 S L2 T L3 U T1 V T2 W T3 1 2 B1 B2 M4 1 2 to 1 5 10 6 to 13 3 14 to 10 14 to 10 12 Ground Series 3 2009 R L1 S L2 T L3 U T1 V T2 W T3 1 2 B1 B2 M4 1 2 to 1 5 10 6 to 13 3 14 to 10...

Страница 13: ...to 6 8 to 6 U T1 V T2 W T3 M4 1 2 to 1 5 10 6 to 13 3 8 to 6 8 to 6 B1 B2 M4 1 2 to 1 5 10 6 to 13 3 12 to 10 M5 2 to 2 5 17 7 to 22 1 10 to 8 8 Series 3 2045 R L1 S L2 T L3 U T1 V T2 W T3 1 2 B1 B2 M...

Страница 14: ...9 to 11 79 7 to 97 4 3 to 2 4 to 2 B1 B2 M5 2 to 2 5 17 7 to 22 1 6 M6 4 to 6 35 4 to 53 1 6 to 4 6 Series 3 2085 R L1 S L2 T L3 U T1 V T2 W T3 1 R1 L11 S1 L21 T1 L31 M8 9 to 10 79 2 to 87 97 2 3 M6 4...

Страница 15: ...0 to 2 0 1 0 to 2 0 U T1 V T2 W T3 M10 18 to 23 159 to 204 1 0 to 2 0 1 0 to 2 0 1 M10 18 to 23 159 to 204 1 to 4 0 3 M10 18 to 23 159 to 204 1 0 to 4 0 M10 18 to 23 159 to 204 4 to 1 0 4 Series 3 221...

Страница 16: ...32 to 40 283 to 354 3 0 to 300 3 M10 18 to 23 159 to 204 3 0 to 300 M12 32 to 40 283 to 354 2 to 300 2 Series 3 2346 R L1 S L2 T L3 1 R1 L11 S1 L21 T1 L31 M12 31 4 to 39 2 276 2 to 344 8 400 2 250 U...

Страница 17: ...mmended Gauge AWG kcmil Series 3 4001 4002 R L1 S L2 T L3 U T1 V T2 W T3 1 2 B1 B2 M4 1 2 to 1 5 10 6 to 13 2 14 to 10 12 Series 4 4001 4003 R L1 S L2 T L3 U T1 V T2 W T3 1 2 B1 B2 M4 1 2 to 1 5 10 6...

Страница 18: ...12 to 10 10 Series 3 4024 R L1 S L2 T L3 U T1 V T2 W T3 1 2 B1 B2 M5 2 5 21 99 10 to 6 10 M5 2 5 21 99 10 to 6 10 Series 4 4024 R L1 S L2 T L3 1 2 M5 2 to 2 5 17 7 to 22 1 8 to 6 10 to 6 1 2 8 to 6 U...

Страница 19: ...97 10 Series 4 4045 R L1 S L2 T L3 U T1 V T2 W T3 M8 9 to 11 79 7 to 97 4 6 to 4 6 to 4 1 M8 9 to 11 79 7 to 97 4 6 to 1 B1 B2 M8 9 to 11 79 7 to 97 4 8 to 4 M8 9 to 11 79 7 to 97 4 8 to 6 6 Series 3...

Страница 20: ...R L1 S L2 T L3 U T1 V T2 W T3 M8 9 to 11 79 7 to 97 4 2 to 1 0 2 to 1 0 1 M8 9 to 11 79 7 to 97 4 3 to 1 0 3 M8 9 to 11 79 7 to 97 4 4 to 1 0 M8 9 to 11 79 7 to 97 4 6 to 4 4 Series 3 4112 R L1 S L2 T...

Страница 21: ...M10 18 to 23 159 to 204 1 to 4 0 3 M10 18 to 23 159 to 204 1 0 to 4 0 M10 18 to 23 159 to 204 4 to 2 4 Series 3 4180 R L1 S L2 T L3 1 R1 L11 S1 L21 T1 L31 M10 17 6 to 22 5 154 8 to 197 5 250 2 2 0 U T...

Страница 22: ...31 4 to 39 2 276 2 to 344 8 2 r 1 200 2200 400 2400 M4 1 3 to 1 4 11 4 to 12 3 16 Series 4 4260 R L1 S L2 T L3 M12 32 to 40 283 to 354 2 0 to 600 350 2 3 0 U T1 V T2 W T3 M12 32 to 40 283 to 354 2 0 t...

Страница 23: ...693 9 to 867 4 M16 78 4 to 98 693 9 to 867 4 2 r 1 200 2200 400 2400 M4 1 3 to 1 4 11 4 to 12 3 16 Series 4 4370 R L1 S L2 T L3 M12 32 to 40 283 to 354 4 0 to 300 500 2 250 U T1 V T2 W T3 M12 32 to 40...

Страница 24: ...4 to 98 693 9 to 867 4 4 250 R1 L11 S1 L21 T1 L31 M16 78 4 to 98 693 9 to 867 4 4 250 U T1 V T2 W T3 M16 78 4 to 98 693 9 to 867 4 4 250 1 M16 78 4 to 98 693 9 to 867 4 400 4P 3 M16 78 4 to 98 693 9...

Страница 25: ...Series 3 IMPULSE G VG Series 4 W H D W H D N A 2003 5 51 11 02 6 30 5 51 10 24 5 79 N A 2005 2007 2007 2008 2009 2011 2014 6 46 2015 2017 7 09 2023 2025 6 57 2031 2033 7 87 11 81 7 87 2045 2047 12 20...

Страница 26: ...4003 4005 4004 7 09 4005 6 46 4008 4007 4009 4012 4014 6 57 4017 4018 7 87 11 81 7 87 4024 4024 7 09 11 81 4031 4031 9 45 13 78 8 27 7 36 4039 4039 8 66 13 78 7 76 4045 4045 10 98 17 72 10 24 10 00 15...

Страница 27: ...bus TCP IP SI EM3 DeviceNET SI N3 Motor Feedback Line Driver PG PG X3 Open Collector PG PG B3 Input Output Analog Input AI A3 Analog Output AO A3 Digital Input DI A3 Digital Output DO A3 Digital Input...

Страница 28: ...Product Transition Guide IMPULSE G VG Series 4 IMPULSE G VG Series 3 to Series 4 Transition Guide August 2011 Page 28 of 54 Magnetek Inc IMPULSE G Series 3 Wiring Diagram...

Страница 29: ...IMPULSE G VG Series 3 to Series 4 Transition Guide August 2011 Page 29 of 54 Magnetek Inc Product Transition Guide IMPULSE G VG Series 4 IMPULSE VG Series 3 Wiring Diagram...

Страница 30: ...Product Transition Guide IMPULSE G VG Series 4 IMPULSE G VG Series 3 to Series 4 Transition Guide August 2011 Page 30 of 54 Magnetek Inc IMPULSE G VG Series 4 Wiring Diagram...

Страница 31: ...Traverse 1 Standard Hoist 1 Standard Hoist 2 No Load Brake Hoist 2 Hoist NLB 4 Braketronic Speed Reference A1 04 6 A1 04 1 0 5 SPD Multi step 0 2 SPD Multi step 1 2 Step infinitely variabl 1 3 SPD mu...

Страница 32: ...ef Only 2 Higher Ref Sel 2 Higher Ref Sel Ref Upper Limit B2 01 100 0 B2 01 100 0 Ref Lower Limit B2 02 2 0 B2 02 0 0 Ref 1 Lower Limit B2 03 G 2 0 VG 0 0 B2 03 G 2 0 VG 0 0 Initial value set by X Pre...

Страница 33: ...xt Run MOP Ref Memory B4 01 0 0 Disabled 1 Enabled Trim Control LVL B4 02 10 Accel Time 1 B5 01 5 0 sec B5 01 5 0 sec Decel Time 1 B5 02 3 0 sec B5 02 3 0 sec Accel Time 2 B5 03 2 0 sec B5 03 10 0 sec...

Страница 34: ...G 1 0 Disabled 0 Disabled 1 Enabled 1 Enabled Quick Stop Time C1 02 1 0 sec C1 02 1 0 sec Reverse Plug 0 1 C1 03 0 C1 03 0 0 Disabled 0 Disabled 1 Enabled 1 Enabled Rev Plg Dec Time C1 04 2 0 sec C1 0...

Страница 35: ...ed 1 Enabled Klixon Action C3 11 0 C3 12 0 0 Use B3 03 Method 0 Use B3 03 Method 1 Allow Lower Only 1 Allow Lower Only UL2 Revolutions C3 12 VG only 0 Revs C3 16 VG only 0 Revs UL1 Revolutions C3 13 V...

Страница 36: ...4 Adaptive by MFDI Swift Lift ForSpd G S3 Ultra Lift ForSpd VG S3 C6 02 60 Hz C6 02 60 Hz Swift Lift RevSpd G S3 Ultra Lift RevSpd VG S3 C6 03 60 Hz C6 03 60 Hz SL Fwd Torque G S3 UL Fwd Torque VG S3...

Страница 37: ...1 Hz Load Float Time C8 10 VG only 10 sec C8 10 VG only 10 sec Brake Set Delay C8 11 0 7 sec C8 11 VG only 0 7 sec BE6 Detect Timer C8 12 VG only 5 0 sec C8 12 VG only 5 0 sec BE6 Max Count C8 13 VG o...

Страница 38: ...3 0F C9 03 0F DIO Terminal 2 C9 04 0F C9 04 0F DIO Terminal 3 C9 05 0F C9 05 0F DIO Terminal 4 C9 06 0F C9 06 0F DIO Terminal 5 C9 07 0F C9 07 0F DIO Terminal 6 C9 08 0F C9 08 0F DIO Terminal 7 C9 09...

Страница 39: ...04 VG only 2 Hz C11 04 VG only 2 Hz SLC Delay Time 1 C11 05 VG only 0 50 sec C11 05 VG only 0 50 sec SLC Detect Spd 2 C11 06 VG only 60 Hz C11 06 VG only 60 Hz SLC Delay Time 2 C11 07 VG only 0 10 sec...

Страница 40: ...pen on Index Command 0 Open on Index Command 1 Open on Each Run 1 Open on Each Run 2 Latch Open on Run 2 Latch Open on Run DCInj Start Freq D1 01 0 5 Hz D1 01 0 5 Hz DCInj Current D1 02 G only 50 D1 0...

Страница 41: ...s D5 02 VG only 0 ms Speed Limit Sel D5 03 VG only 1 D5 03 VG only 1 1 Analog Input 1 Fref Limit 2 Program Setting 2 Speed Limit Sel Speed Lmt Value D5 04 VG only 105 D5 04 VG only 0 Speed Lmt Bias D5...

Страница 42: ...2 NLB When A1 03 0 1 3 or 4 and E1 03 is changed to 0F the values for E1 04 through E1 13 are the same as E1 03 4 See V f tables for appropriate voltage FF Custom with no limitations on E1 XX Max Freq...

Страница 43: ...determined by O2 04 kVA Selection Control Method E3 01 0 0 V f control 2 Open loop vector 3 Flux Vector VG only Stopping Method E3 02 1 0 Decel to Stop 1 Coast to Stop 6 No Load Brake E3 01 must 3 VG...

Страница 44: ...ecel 5 Run Coast 5 Run Coast 6 Run Fast Stop 6 Run Fast Stop 7 Run Alarm Only 7 Run Alarm Only PG Rotation Sel F1 05 VG only 0 F1 02 VG only 0 0 Fwd C C W 0 FWD C C W B phase at motor REV run 1 Fwd C...

Страница 45: ...Hz 7 Binary AO Ch1 Select F4 01 2 F4 01 102 Range 1 through 50 See instruction manual for complete list Range 000 through 999 See instruction manual for complete list AO Ch1 Gain F4 02 100 F4 02 100 A...

Страница 46: ...G only 0 0 Disabled 0 Disabled 1 Enabled 1 Enabled Terminal 3 Sel H1 01 0 H1 03 Determined by X Press Programming Selects the multi function inputs see H1 06 Selects the multi function inputs see H1 0...

Страница 47: ...0 H3 07 100 0 Terminal A3 Bias H3 07 0 0 H3 08 0 0 Term A2 Signal H3 08 2 H3 09 2 0 0 to 10 VDC Call Electromotive Systems first to modify control board 0 0 to 10V 1 10 to 10 VDC Call Electromotive Sy...

Страница 48: ...top 1 Coast to Stop 2 Fast Stop 2 Fast Stop 3 Alarm Only 3 Alarm Only Serial Flt Dtct H5 05 1 H5 05 1 0 Disabled 0 Disabled 1 Enabled 1 Enabled Transmit Wait Timt H5 06 5ms H5 06 5ms RTS Control Sel H...

Страница 49: ...nitial value is dependent on drive size which is determined by O2 04 kVA Selection PwrL BaseBlock t L2 03 L2 03 Initial value is dependent on drive size which is determined by O2 04 kVA Selection PwrL...

Страница 50: ...Run Alarm 6 UT At RUN Alm 7 UT At Speed Agree Fault 7 UT SpdAgree Flt 8 UT At Run Fault 8 UT At RUN Flt Torq Det 1 Lvl L6 02 150 L6 02 150 Torq Det 1 Time L6 03 0 1 sec L6 03 0 1 sec Torq Det 2 Sel L...

Страница 51: ...l L Spd L8 15 0 L8 15 1 0 Disabled 0 Disabled 1 Enabled 1 Enabled Soft CLA Sel L8 18 1 L8 18 0 0 Disabled 0 Disabled 1 Enabled 1 Enabled Reset Select L9 01 1 L9 01 1 0 Disabled 0 Disabled 1 Enabled 1...

Страница 52: ...t Range 0x00 0xFF See Instruction Manual for complete list Operator M O P O2 05 0 O2 05 0 0 Disabled 0 Disabled 1 Enabled 1 Enabled Oper Detection O2 06 1 O2 06 1 0 Disabled 0 Disabled 1 Enabled 1 Ena...

Страница 53: ...IMPULSE G VG Series 3 to Series 4 Transition Guide August 2011 Page 53 of 54 Magnetek Inc Product Transition Guide IMPULSE G VG Series 4 Page Intentionally Left Blank...

Страница 54: ...notice IMPULSE G VG Series 3 to Series 4 Product Transition Guide Magnetek Inc N49 W13650 Campbell Drive Menomonee Falls WI 53051 800 288 8178 Fax 262 783 3510 www magnetekmh com Document Number 144...

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