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Flex Pro Transmitter Instruction Manual

April 2019

Page 6 of 25

PREFACE AND SAFETY

Product Safety Information

Magnetek, Inc. (Magnetek) offers a broad range of radio remote control products, control products and 
adjustable frequency drives, and industrial braking systems for overhead material handling applications. 
This manual has been prepared by Magnetek to provide information and recommendations for the 
installation, use, operation and service of Magnetek’s material handling products and systems (Magnetek 
Products). Anyone who uses, operates, maintains, services, installs or owns Magnetek Products should 
know, understand and follow the instructions and safety recommendations in this manual for Magnetek 
Products.

The recommendations in this manual do not take precedence over any of the following requirements 
relating to cranes, hoists and lifting devices:

Instructions, manuals, and safety warnings of the manufacturers of the equipment where the radio 
system is used,

Plant safety rules and procedures of the employers and the owners of facilities where the 
Magnetek Products are being used,

Regulations issued by the Occupational Health and Safety Administration (OSHA),

Applicable local, state or federal codes, ordinances, standards and requirements, or

Safety standards and practices for the overhead material handling industry.

This manual does not include or address the specific instructions and safety warnings of these 
manufacturers or any of the other requirements listed above. It is the responsibility of the owners, users 
and operators of the Magnetek Products to know, understand and follow all of these requirements. It is the 
responsibility of the employer to make its employees aware of all of the above listed requirements and to 
make certain that all operators are properly trained. 

No one should use Magnetek Products prior to 

becoming familiar with and being trained in these requirements and the instructions and safety 
recommendations for this manual.

Product Warranty Information

Magnetek, hereafter referred to as Company, assumes no responsibility for improper programming of a 
device (such as a drive or radio) by untrained personnel. A device should only be programmed by a trained 
technician who has read and understands the contents of the relevant manual(s). Improper programming 
of a device can lead to unexpected, undesirable, or unsafe operation or performance of the device. This 
may result in damage to equipment or personal injury. Company shall not be liable for economic loss, 
property damage, or other consequential damages or physical injury sustained by the purchaser or by any 
third party as a result of such programming. Company neither assumes nor authorizes any other person to 
assume for Company any other liability in connection with the sale or use of this product.

WARRANTY INFORMATION

FOR INFORMATION ON MAGNETEK’S PRODUCT WARRANTIES BY PRODUCT TYPE, PLEASE 
VISIT WWW.MAGNETEK.COM.

Содержание Flex Pro

Страница 1: ...Flex Pro Transmitter Radio Control Equipment Instruction Manual Part Number 198 50003 R10 April 2019 Copyright 2019 Magnetek Material Handling...

Страница 2: ...Flex Pro Transmitter Instruction Manual April 2019 Page 2 of 25 Page Intentionally Left Blank...

Страница 3: ...ing 12 2 9 Battery Disposal 12 2 10 Crane Lifting Device Specific Warnings 12 2 11 Specific System Warnings 13 3 General System Information 14 3 1 External Illustration Pro 12 Configuration 14 3 2 Int...

Страница 4: ...Flex Pro Transmitter Instruction Manual April 2019 Page 4 of 25 Page Intentionally Left Blank...

Страница 5: ...178 Website www magnetek com E mail mhcustomerservice magnetek com Fax Numbers Main 800 298 3503 Sales 262 783 3510 Service 262 783 3508 2019 MAGNETEK All rights reserved This notice applies to all co...

Страница 6: ...r address the specific instructions and safety warnings of these manufacturers or any of the other requirements listed above It is the responsibility of the owners users and operators of the Magnetek...

Страница 7: ...agile quartz crystals to break Over 1 million unique ID codes 20 bit Each and every Flex system has its own unique ID code no repeats Advanced controls The Flex system uses advanced microprocessor con...

Страница 8: ...ny rules or regulations of any applicable local state or federal governing organizations Always follow your local lockout and tagout procedure when maintaining any radio equipment The following inform...

Страница 9: ...equipment will be interfaced Failure to follow this warning could result in serious injury or death and damage to equipment All equipment must have a mainline contactor installed and all tracked cran...

Страница 10: ...er when not in use be trained in transferring a radio control transmitter to another person be trained how and when to report unsafe or unusual operating conditions test the transmitter emergency stop...

Страница 11: ...g devices Test all functions Test the transmitter machine stop 2 7 Handling Batteries Use only batteries approved by Magnetek for the specific product Do not dispose of a battery pack in fire it may e...

Страница 12: ...osal Before disposing of batteries consult local and governmental regulatory requirements for proper disposal procedure 2 10 Crane Lifting Device Specific Warnings WARNING All equipment must have a ma...

Страница 13: ...g device when the device is not centered over the load operate a crane hoist or lifting device if the chain or wire rope is not seated properly in the sprockets drum or sheave leave any load unattende...

Страница 14: ...are not present on the Flex Pro 8 Module E Emergency STOP Button 9 Pushbutton 9 S Removable Power Key Switch 10 Pushbutton 10 1 Pushbutton 1 11 Pushbutton 11 2 Pushbutton 2 12 Pushbutton 12 3 Pushbut...

Страница 15: ...15 of 25 3 2 Internal Illustration Pro 12 Configuration Fig 2 NOTE Flex Pro 8 Module will differ slightly 1 Encoder Board 5 Function LED Displays 2 Aerial Antenna 6 I CHIP 3 Transmitting Module 7 Dip...

Страница 16: ...factory for more information 3 4 Adjustable Speed Control if equipped The proportional buttons normally operate on a scale from 0 100 but they can also be scaled down to operate linearly from 0 75 0...

Страница 17: ...nly the first 5 positions of the dip switch are used for channel programming refer to Fig 6 The system channels table Table 1 on page 18 describes which dip switch setting corresponds to which channel...

Страница 18: ...3 100 MHZ 00010 19 433 900 MHZ 10010 04 433 150 MHZ 00011 20 433 950 MHZ 10011 05 433 200 MHZ 00100 21 434 000 MHZ 10100 06 433 250 MHZ 00101 22 434 050 MHZ 10101 07 433 300 MHZ 00110 23 434 100 MHZ 1...

Страница 19: ...code and CAN source address When replacing a transmitter handset take the I CHIP out of the old transmitter and install it into the new one refer to Fig 8 For safety purposes the system access code s...

Страница 20: ...ransmitter handset and turn it clockwise to the ON position 3 After turning on the transmitter power check the Status LED on the transmitter handset for any sign of system irregularities See Section 5...

Страница 21: ...not pressed defined by the dip switch the receiver E Stop will be disconnected and the unit must be power cycled before being turned on again 8 Turn off the transmitter power by turning the power key...

Страница 22: ...mmediately 4 2 red flashes followed by a 2 second pause A push button is active while turning on the transmitter The button that is active will be designated by the 25 50 75 100 LEDs See Section 5 4 P...

Страница 23: ...3 of 25 5 4 Push Button Error Table 25 50 75 100 Push Button OFF OFF OFF ON 1 OFF OFF ON OFF 2 OFF OFF ON ON 3 OFF ON OFF OFF 4 OFF ON OFF ON 5 OFF ON ON OFF 6 OFF ON ON ON 7 ON OFF OFF OFF 8 ON OFF O...

Страница 24: ...ake sure that the red emergency stop button is in the raised position Improper startup procedure Repeat the startup procedure by holding the power key at START position for up to 2 0 seconds and then...

Страница 25: ...301 489 1 v1 9 2 2011 09 EN 301 489 17 v2 1 1 2009 05 EN 300 220 1 v2 3 1 2010 EN 300 220 2 v2 3 1 2010 EN 60204 1 2006 EN 60204 32 2008 EN ISO 12100 2010 EN ISO 13849 1 2008 EN ISO 13849 2 2003 EN 1...

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