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Flex Pro Transmitter Instruction Manual

April 2019

Page 10 of 25

Radio controlled equipment should not be operated by any person with insufficient eyesight or hearing or 
by any person who may be suffering from a disorder or illness that may cause them to lose control of the 
equipment, is taking any medication that may cause loss of equipment control, or is under the influence of 
alcohol or drugs.

2.4 Safety Information and Recommended Training for 

Radio Controlled Equipment Operators

Anyone being trained to operate radio controlled equipment should possess as a minimum the following 
knowledge and skills before using the radio controlled equipment.

The operator should:

have knowledge of hazards pertaining to equipment operation

have knowledge of safety rules for radio controlled equipment

have the ability to judge distance of moving objects

know how to properly test prior to operation

be trained in the safe operation of the radio transmitter as it pertains to the equipment being 
operated

have knowledge of the use of equipment warning lights and alarms

have knowledge of the proper storage space for a radio control transmitter when not in use 

be trained in transferring a radio control transmitter to another person 

be trained how and when to report unsafe or unusual operating conditions 

test the transmitter emergency stop and all warning devices prior to operation; testing should be 
done on each shift, without a load 

be thoroughly trained and knowledgeable in proper and safe operation of the equipment that 
utilizes the radio control 

know how to keep the operator and other people clear of hazardous areas

know and follow the local lockout and tagout procedures when servicing radio controlled 
equipment

know and follow all applicable operating and maintenance manuals, safety procedures, regulatory 
requirements, and industry standards and codes

The operator shall not:

operate the equipment if the direction of travel or function engaged does not agree with what is 
indicated on the controller

operate any damaged or malfunctioning equipment

change any settings or controls without authorization and proper training

remove or obscure any warning or safety labels or tags

leave power on the radio controlled equipment when the equipment is not in operation

operate any equipment using a damaged controller because the unit may be unsafe

operate manual motions with other than manual power

operate radio controlled equipment when low battery indicator is on

Содержание Flex Pro

Страница 1: ...Flex Pro Transmitter Radio Control Equipment Instruction Manual Part Number 198 50003 R10 April 2019 Copyright 2019 Magnetek Material Handling...

Страница 2: ...Flex Pro Transmitter Instruction Manual April 2019 Page 2 of 25 Page Intentionally Left Blank...

Страница 3: ...ing 12 2 9 Battery Disposal 12 2 10 Crane Lifting Device Specific Warnings 12 2 11 Specific System Warnings 13 3 General System Information 14 3 1 External Illustration Pro 12 Configuration 14 3 2 Int...

Страница 4: ...Flex Pro Transmitter Instruction Manual April 2019 Page 4 of 25 Page Intentionally Left Blank...

Страница 5: ...178 Website www magnetek com E mail mhcustomerservice magnetek com Fax Numbers Main 800 298 3503 Sales 262 783 3510 Service 262 783 3508 2019 MAGNETEK All rights reserved This notice applies to all co...

Страница 6: ...r address the specific instructions and safety warnings of these manufacturers or any of the other requirements listed above It is the responsibility of the owners users and operators of the Magnetek...

Страница 7: ...agile quartz crystals to break Over 1 million unique ID codes 20 bit Each and every Flex system has its own unique ID code no repeats Advanced controls The Flex system uses advanced microprocessor con...

Страница 8: ...ny rules or regulations of any applicable local state or federal governing organizations Always follow your local lockout and tagout procedure when maintaining any radio equipment The following inform...

Страница 9: ...equipment will be interfaced Failure to follow this warning could result in serious injury or death and damage to equipment All equipment must have a mainline contactor installed and all tracked cran...

Страница 10: ...er when not in use be trained in transferring a radio control transmitter to another person be trained how and when to report unsafe or unusual operating conditions test the transmitter emergency stop...

Страница 11: ...g devices Test all functions Test the transmitter machine stop 2 7 Handling Batteries Use only batteries approved by Magnetek for the specific product Do not dispose of a battery pack in fire it may e...

Страница 12: ...osal Before disposing of batteries consult local and governmental regulatory requirements for proper disposal procedure 2 10 Crane Lifting Device Specific Warnings WARNING All equipment must have a ma...

Страница 13: ...g device when the device is not centered over the load operate a crane hoist or lifting device if the chain or wire rope is not seated properly in the sprockets drum or sheave leave any load unattende...

Страница 14: ...are not present on the Flex Pro 8 Module E Emergency STOP Button 9 Pushbutton 9 S Removable Power Key Switch 10 Pushbutton 10 1 Pushbutton 1 11 Pushbutton 11 2 Pushbutton 2 12 Pushbutton 12 3 Pushbut...

Страница 15: ...15 of 25 3 2 Internal Illustration Pro 12 Configuration Fig 2 NOTE Flex Pro 8 Module will differ slightly 1 Encoder Board 5 Function LED Displays 2 Aerial Antenna 6 I CHIP 3 Transmitting Module 7 Dip...

Страница 16: ...factory for more information 3 4 Adjustable Speed Control if equipped The proportional buttons normally operate on a scale from 0 100 but they can also be scaled down to operate linearly from 0 75 0...

Страница 17: ...nly the first 5 positions of the dip switch are used for channel programming refer to Fig 6 The system channels table Table 1 on page 18 describes which dip switch setting corresponds to which channel...

Страница 18: ...3 100 MHZ 00010 19 433 900 MHZ 10010 04 433 150 MHZ 00011 20 433 950 MHZ 10011 05 433 200 MHZ 00100 21 434 000 MHZ 10100 06 433 250 MHZ 00101 22 434 050 MHZ 10101 07 433 300 MHZ 00110 23 434 100 MHZ 1...

Страница 19: ...code and CAN source address When replacing a transmitter handset take the I CHIP out of the old transmitter and install it into the new one refer to Fig 8 For safety purposes the system access code s...

Страница 20: ...ransmitter handset and turn it clockwise to the ON position 3 After turning on the transmitter power check the Status LED on the transmitter handset for any sign of system irregularities See Section 5...

Страница 21: ...not pressed defined by the dip switch the receiver E Stop will be disconnected and the unit must be power cycled before being turned on again 8 Turn off the transmitter power by turning the power key...

Страница 22: ...mmediately 4 2 red flashes followed by a 2 second pause A push button is active while turning on the transmitter The button that is active will be designated by the 25 50 75 100 LEDs See Section 5 4 P...

Страница 23: ...3 of 25 5 4 Push Button Error Table 25 50 75 100 Push Button OFF OFF OFF ON 1 OFF OFF ON OFF 2 OFF OFF ON ON 3 OFF ON OFF OFF 4 OFF ON OFF ON 5 OFF ON ON OFF 6 OFF ON ON ON 7 ON OFF OFF OFF 8 ON OFF O...

Страница 24: ...ake sure that the red emergency stop button is in the raised position Improper startup procedure Repeat the startup procedure by holding the power key at START position for up to 2 0 seconds and then...

Страница 25: ...301 489 1 v1 9 2 2011 09 EN 301 489 17 v2 1 1 2009 05 EN 300 220 1 v2 3 1 2010 EN 300 220 2 v2 3 1 2010 EN 60204 1 2006 EN 60204 32 2008 EN ISO 12100 2010 EN ISO 13849 1 2008 EN ISO 13849 2 2003 EN 1...

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