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Enrange Flex M Pre-Engineered Modular Receiver Manual 

October 2014 

Page 4 of 31 

 

 

1.3 SAFETY INFORMATION & RECOMMENDED TRAINING FOR OPERATORS

 

Anyone being trained to operate radio controlled equipment should possess as a minimum the following 
knowledge and skills before using the radio controlled equipment. 

The operator should: 

  have knowledge of hazards pertaining to equipment operation

 

  have knowledge of safety rules for radio controlled equipment

 

  have the ability to judge distance of moving objects

 

  know how to properly test prior to operation 

 

  be trained in the safe operation of the radio receiver as it pertains to the crane, hoist, lifting device or 

other material handling equipment being operated 

  have knowledge of the use of equipment warning lights and alarms 

  have knowledge of the proper storage space for a radio control receiver when not in use 

  be trained in transferring a radio control receiver to another person 

  be trained how and when to report unsafe or unusual operating conditions 

  test the receiver emergency stop and all warning devices prior to operation; testing should be done 

on each shift, without a load 

 be thoroughly trained and knowledgeable in proper and safe operation of the crane, hoist, lifting 

device, or other material handling equipment that utilizes the radio control   

  know how to keep the operator and other people clear of lifted loads and to avoid “pinch” points 

  continuously watch and monitor status of lifted loads 

  know and follow cable and hook inspection procedures 

  know and follow the local lockout and tagout procedures when servicing radio controlled equipment 

 know and follow all applicable operating and maintenance manuals, safety procedures, regulatory 

requirements, and industry standards and codes 

The operator shall not:  

 

 

lift or move more than the rated load 

 

 

operate the material handling equipment if the direction of travel or function engaged does not 
agree with what is indicated on the controller 

 

 

use the crane, hoist or lifting device to lift, support or transport people  

 

 

lift or carry any loads over people 

 

 

operate the crane, hoist or lifting device unless all persons, including the operator, are and remain 
clear of the supported load and any potential pinch points 

 

 

 operate a crane, hoist or lifting device when the device is not centered over the load 

 

Содержание FLEX M Series

Страница 1: ...FLEX M Pre Engineered Flex M 16 24 32 Modular Receiver Part Number 198 00121 R4 October 2014 2014 Magnetek Material Handling...

Страница 2: ...178 Website www magnetek com E mail mhcustomerservice magnetek com Fax Numbers Main 1 800 298 3503 Sales 1 262 783 3510 Service 1 262 783 3508 Magnetek Inc has additional satellite locations for Canad...

Страница 3: ...finitions 12 4 1 2 1 Bank 2 Switch 1 AUX 1 2 Output Configuration Normally ON 12 4 1 2 2 Bank 2 Switch 2 AUX 3 4 Output Configuration Normally ON 12 4 1 2 3 Bank 2 Switch 3 AUX 5 6 Output Configuratio...

Страница 4: ...of the equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used Regulations issued by the Oc...

Страница 5: ...ng or maintenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as shown belo...

Страница 6: ...T OUTPUTS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS I E MAGNETS VACUUM LIFTS PUMPS EMERGENCY EQUIPMENT ETC A MECHANICALLY LOCKING INTERME...

Страница 7: ...vices prior to operation testing should be done on each shift without a load be thoroughly trained and knowledgeable in proper and safe operation of the crane hoist lifting device or other material ha...

Страница 8: ...unsafe operate manual motions with other than manual power operate radio controlled equipment when low battery indicator is on WARNING THE OPERATOR SHOULD NOT ATTEMPT TO REPAIR ANY RADIO CONTROLLER IF...

Страница 9: ...AILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT 2 1 PRE INSTALLATION 1 The transmitter and receiver access code and channel must match before the system w...

Страница 10: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 7 of 31 2 2 MECHANICAL DRAWINGS TYPICAL MECHANICAL LAYOUTS Figure 1 Mechanical Layout...

Страница 11: ...t a flat surface to protect vents from spray 5 If obstructions cannot be cleared or the unit must be mounted inside a metal enclosure the remote antenna should be used see Figure 2 6 Do not enclose th...

Страница 12: ...odule that you wish to remove by separating it from the others on the rail 3 Use a slotted screwdriver to lift the exposed metal tab ring on the top of the module Swing the module down away from the t...

Страница 13: ...WDG 2 Blinks indicates RF communication loss with transmitter 3 Blinks indicates read write error to an attached Flex M module RF MSG LED Fast Blinks indicates radio frequency messages received typic...

Страница 14: ...CB from the housing see Section 2 4 for details and set the dip switches as necessary for the Flex M system utilized Section 5 0 details switch settings for each Flex system There are no wires to atta...

Страница 15: ...held When set for latched outputs each output will turn on when the corresponding button on the transmitter is pushed and will turn off when the corresponding button on the transmitter is pushed a se...

Страница 16: ...unctions an external mechanical latching relay should be used with the radio s outputs configured as momentary Programming Turning bank 2 dip switch position 3 OFF 0 sets the Aux 5 6 outputs to latche...

Страница 17: ...wer to 5VDC power for all the attached Flex M modules This power module has a maximum output supply current of 1000mA There is one 120VAC Power Module in the Flex M system Relay 8 Relay 7 Relay 6 Rela...

Страница 18: ...module from the din rail as described in Section 2 3 After removing the module from the din rail press in the tabs as noted above to remove the PCB from the housing The fuse location is shown in the P...

Страница 19: ...ered Flex M systems with the options for 16 24 and 32 relay outputs The following sections describe the overview and wiring diagrams for the Pre Engineered Flex M systems 5 1 FLEX M 16 SYSTEM OVERVIEW...

Страница 20: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 17 of 31 5 1 2 Flex M 16 Relay Configuration Descriptions...

Страница 21: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 18 of 31...

Страница 22: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 19 of 31...

Страница 23: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 20 of 31...

Страница 24: ...eceiver Manual October 2014 Page 21 of 31 5 2 FLEX M 24 SYSTEM OVERVIEW FlexM 24 24 output Flex M system with 120VAC power card RF CPU card and three 8 output relay cards 5 2 1 Flex M 24 Relay Configu...

Страница 25: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 22 of 31 5 2 2 Flex M 24 Relay Configuration Descriptions...

Страница 26: ...operation is enabled the Motion 3 paddle lever will operate both the Main Hoist Motion 3 output and the Aux Hoist Motion 4 output when the rotary switch on the transmitter is in the tandem position Th...

Страница 27: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 24 of 31 5 3 2 Flex M 32 Relay Configuration Descriptions...

Страница 28: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 25 of 31...

Страница 29: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 26 of 31...

Страница 30: ...complies with Part 15 of FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received includ...

Страница 31: ...ONTROLLER IF ANY PRODUCT PERFORMANCE OR SAFETY CONCERNS ARE OBSERVED THE EQUIPMENT SHOULD IMMEDIATELY BE TAKEN OUT OF SERVICE AND BE REPORTED TO THE SUPERVISOR DAMAGED AND INOPERABLE RADIO CONTROLLER...

Страница 32: ...y that the transmitter is still on WDG Online LED on CPU RF module is blinking 1 time normal operating WDG RF MSG LED does not blink and RF Signal Strength LEDs are indicating a signal strength Make s...

Страница 33: ...location that is visible when operating the equipment at all times The MLC Master Relay turns off during normal operation The transmitter powered down due to inactivity Extend the inactivity timeout s...

Страница 34: ...f 31 7 2 ASSEMBLY AND REPLACEMENT PARTS Description Part Number 900MHz CPU RF Power Module 25 02 074 800E 120VAC Power Module 25 02 074 804E Relay Module 25 02 074 805E 900MHz Antenna Kit 20 650 0021E...

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