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Your New Radio Receiver

 

 

Thank you for your purchase of Magnetek’s Enrange

®

 brand Flex M Radio Remote Equipment 

Control. Magnetek has set a whole new standard in radio-remote performance, dependability, 

and value with this line of modular receivers. 

If your product ever needs modification or service, please contact one of our representatives at 

the following locations:  
 
 

U.S. Service Information 

For questions regarding service or technical information contact: 

 

1.866.MAG.SERV 
(1.866.624.7378) 
 
Magnetek Material Handling 
N49 W13650 Campbell Drive 
Menomonee Falls, WI  53051 

 
Telephone: 

+1.800.288.8178

 

 
Website:   

www.magnetek.com 

E-mail:

   

[email protected] 

 
Fax Numbers: 

Main:     

+1.800.298.3503 

Sales:    

+1.262.783.3510 

Service:   

+1.262.783.3508 

 

Magnetek, Inc. has additional satellite locations for Canada and the United States. For more 
information, please visit http://www.magnetek.com. 
 
©2014 MAGNETEK 

All rights reserved. This notice applies to all copyrighted materials included with this product, 
including, but not limited to, this manual and software embodied within the product. This manual 
is intended for the sole use of the person(s) to whom it was provided, and any unauthorized 
distribution of the manual or dispersal of its contents is strictly forbidden. This manual may not be 
reproduced in whole or in part by any means whatsoever without the expressed written 
permission of MAGNETEK.  
 
 
 
 

 

Содержание FLEX M Series

Страница 1: ...FLEX M Pre Engineered Flex M 16 24 32 Modular Receiver Part Number 198 00121 R4 October 2014 2014 Magnetek Material Handling...

Страница 2: ...178 Website www magnetek com E mail mhcustomerservice magnetek com Fax Numbers Main 1 800 298 3503 Sales 1 262 783 3510 Service 1 262 783 3508 Magnetek Inc has additional satellite locations for Canad...

Страница 3: ...finitions 12 4 1 2 1 Bank 2 Switch 1 AUX 1 2 Output Configuration Normally ON 12 4 1 2 2 Bank 2 Switch 2 AUX 3 4 Output Configuration Normally ON 12 4 1 2 3 Bank 2 Switch 3 AUX 5 6 Output Configuratio...

Страница 4: ...of the equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used Regulations issued by the Oc...

Страница 5: ...ng or maintenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as shown belo...

Страница 6: ...T OUTPUTS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS I E MAGNETS VACUUM LIFTS PUMPS EMERGENCY EQUIPMENT ETC A MECHANICALLY LOCKING INTERME...

Страница 7: ...vices prior to operation testing should be done on each shift without a load be thoroughly trained and knowledgeable in proper and safe operation of the crane hoist lifting device or other material ha...

Страница 8: ...unsafe operate manual motions with other than manual power operate radio controlled equipment when low battery indicator is on WARNING THE OPERATOR SHOULD NOT ATTEMPT TO REPAIR ANY RADIO CONTROLLER IF...

Страница 9: ...AILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT 2 1 PRE INSTALLATION 1 The transmitter and receiver access code and channel must match before the system w...

Страница 10: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 7 of 31 2 2 MECHANICAL DRAWINGS TYPICAL MECHANICAL LAYOUTS Figure 1 Mechanical Layout...

Страница 11: ...t a flat surface to protect vents from spray 5 If obstructions cannot be cleared or the unit must be mounted inside a metal enclosure the remote antenna should be used see Figure 2 6 Do not enclose th...

Страница 12: ...odule that you wish to remove by separating it from the others on the rail 3 Use a slotted screwdriver to lift the exposed metal tab ring on the top of the module Swing the module down away from the t...

Страница 13: ...WDG 2 Blinks indicates RF communication loss with transmitter 3 Blinks indicates read write error to an attached Flex M module RF MSG LED Fast Blinks indicates radio frequency messages received typic...

Страница 14: ...CB from the housing see Section 2 4 for details and set the dip switches as necessary for the Flex M system utilized Section 5 0 details switch settings for each Flex system There are no wires to atta...

Страница 15: ...held When set for latched outputs each output will turn on when the corresponding button on the transmitter is pushed and will turn off when the corresponding button on the transmitter is pushed a se...

Страница 16: ...unctions an external mechanical latching relay should be used with the radio s outputs configured as momentary Programming Turning bank 2 dip switch position 3 OFF 0 sets the Aux 5 6 outputs to latche...

Страница 17: ...wer to 5VDC power for all the attached Flex M modules This power module has a maximum output supply current of 1000mA There is one 120VAC Power Module in the Flex M system Relay 8 Relay 7 Relay 6 Rela...

Страница 18: ...module from the din rail as described in Section 2 3 After removing the module from the din rail press in the tabs as noted above to remove the PCB from the housing The fuse location is shown in the P...

Страница 19: ...ered Flex M systems with the options for 16 24 and 32 relay outputs The following sections describe the overview and wiring diagrams for the Pre Engineered Flex M systems 5 1 FLEX M 16 SYSTEM OVERVIEW...

Страница 20: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 17 of 31 5 1 2 Flex M 16 Relay Configuration Descriptions...

Страница 21: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 18 of 31...

Страница 22: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 19 of 31...

Страница 23: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 20 of 31...

Страница 24: ...eceiver Manual October 2014 Page 21 of 31 5 2 FLEX M 24 SYSTEM OVERVIEW FlexM 24 24 output Flex M system with 120VAC power card RF CPU card and three 8 output relay cards 5 2 1 Flex M 24 Relay Configu...

Страница 25: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 22 of 31 5 2 2 Flex M 24 Relay Configuration Descriptions...

Страница 26: ...operation is enabled the Motion 3 paddle lever will operate both the Main Hoist Motion 3 output and the Aux Hoist Motion 4 output when the rotary switch on the transmitter is in the tandem position Th...

Страница 27: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 24 of 31 5 3 2 Flex M 32 Relay Configuration Descriptions...

Страница 28: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 25 of 31...

Страница 29: ...Enrange Flex M Pre Engineered Modular Receiver Manual October 2014 Page 26 of 31...

Страница 30: ...complies with Part 15 of FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received includ...

Страница 31: ...ONTROLLER IF ANY PRODUCT PERFORMANCE OR SAFETY CONCERNS ARE OBSERVED THE EQUIPMENT SHOULD IMMEDIATELY BE TAKEN OUT OF SERVICE AND BE REPORTED TO THE SUPERVISOR DAMAGED AND INOPERABLE RADIO CONTROLLER...

Страница 32: ...y that the transmitter is still on WDG Online LED on CPU RF module is blinking 1 time normal operating WDG RF MSG LED does not blink and RF Signal Strength LEDs are indicating a signal strength Make s...

Страница 33: ...location that is visible when operating the equipment at all times The MLC Master Relay turns off during normal operation The transmitter powered down due to inactivity Extend the inactivity timeout s...

Страница 34: ...f 31 7 2 ASSEMBLY AND REPLACEMENT PARTS Description Part Number 900MHz CPU RF Power Module 25 02 074 800E 120VAC Power Module 25 02 074 804E Relay Module 25 02 074 805E 900MHz Antenna Kit 20 650 0021E...

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