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SET-HD100

 

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Operating Precautions

•  Th is product is a class 3B (DHHS: IIIb) laser product using a semiconductor laser with a wavelength of 790 nm (5 mW or 

less). Users and manufacturers must follow relevant safety standards. Safety measures that comply with class 3B must be 
taken in order to use this product.

•  Do not look directly into the laser emission areas of the head unit while the power is on. Th is product uses a semiconductor 

laser (wavelength: 790 nm). Th

  e emitted laser beams are hazardous to the human body.

•  Never connect or disconnect the connection cable connectors while the power is on. Doing so may cause the sensor light 

source to malfunction.

•  Take care not to touch the connector pins of the head unit. Doing so may cause malfunction.
•  Do not pull at the cable forcibly or bend it excessively. {Bending radius (inside) Static: 50 mm or more, non-operating}
•  Th

  e functions and performance of this system are not guaranteed when used with other than the head unit, scale unit and 

interpolator unit combination provided when shipped from the factory, even if the other devices are the same products. 
Always use the provided combination. Th

  e combination can be checked by the serial number of each unit. (See section 9 

“Dimensions” for the serial number label locations.)

•  Use the SET-HD100 approximately 30 minutes aft er power is supplied to the unit, when the temperature of the head unit 

reaches a stable state.

•  Perform self-calibration regularly when a factor arises that may aff ect accuracy, such as a change in ambient temperature.
•  Th

  e SET-HD100 is a precision measuring instrument. Handle it with extreme care to avoid applying excessive shocks. For 

transport, be sure to pack it in the same way as it was packed at the time of purchase. Also, be sure to always attach the 
protective caps to the connectors.

Notes on installation

Take careful note of the following points when installing the system to prevent noise, electromagnetic interference or other 
adverse eff ects from other equipment.
•  Do not pass the connection cable together with the power line in one duct.
•  Provide power from a low-noise power supply.
•  Be sure to separate the system by at least 0.5 meters from sources of high voltage, large currents and large power relays.
•  Do not use the cable connecting the head unit and the interpolator unit in a location where it may be repeatedly subjected 

to a bending force (cable bear, etc.).

•  Establish a reliable connection between the head/interpolator units and a ground. If the ground connection is unstable, 

proper performance may not be achieved.

•  In the event that a large potential diff erence occurs between the head unit mount, interpolator unit mount, and the frame 

ground of a connected device, the product may not operate properly due to current fl owing to the product frame and the 
cable shield. Take measures such as connecting a ground to each device such as shown in the fi gure below.

 

Frame GND 
connection 
established 
by installation

Frame GND

Head unit

Interpolator unit

Ground terminal

Connected device

Power supply

•  Wear an antistatic wristband when working to prevent electrostatic damage.
•  When installing the head unit, scale unit and other parts, control the tightening torque using a torque wrench.
  Uneven or excessive tightening torque may cause the output to drop or result in drift .

[The recommended tightening torque values are as follows]

M6 screw  : 1.0 N·m ±0.1 N·m (head unit)
M4 screw  : 0.6 N·m ±0.06 N·m (scale unit)
M4 screw  : approximately 0.3 to 0.4 N·m (when attaching the scale unit case)

•  Use this product in an environment with an ambient temperature of +10°C to +30°C (no condensation).
  Do not install it in a location that is exposed to direct sunlight or warm air or near sources of heat such as motors. Th

 is 

could adversely aff ect the accuracy.

Содержание Laserscale SET-HD100

Страница 1: ...ET HD100 Instruction Manual Self calibrating Laser Rotary Encoder Read all the instructions in the manual carefully before use and strictly follow them Keep the manual for future references LASERSCALE...

Страница 2: ...pean Community This marking shows conformity to the following technical standards EN 61000 6 4 Limits and methods of measurement of radio disturbance characteristics of industrial scientific and medic...

Страница 3: ...SET HD100 J 1...

Страница 4: ...SET HD100 2 J 3B DHHS IIIb 790 nm 5 mW EN60825 1 JIS C 6802 CDRH DHHS 21 CFR CDRH Center for Devices and Radiological Health...

Страница 5: ...SET HD100 J 3...

Страница 6: ...APPA R E I L NUM RIQUE DE L A CLASSE A EST CONFORME LA NORME NMB 003 DU CANADA AVOID EXPOSURE TO BEAM CLASS 3B LASER PRODUCT EN60825 1 WAVE LENGTH 790nm MAXIMUM OUTPUT 5mW 3B JIS C 6802 790nm 5mW WARN...

Страница 7: ...SET HD100 J 5 790 nm 5 mW 3B DHHS IIIb 3B 790 nm 50 mm 9 30 0 5 m GND GND M6 1 0 N m 0 1 N m M4 0 6 N m 0 06 N m M4 0 3 0 4 N m 10 C 30 C...

Страница 8: ...SET HD100 6 J 1 2 12 2 1...

Страница 9: ...1 1 1 1 1 2 1 1 3 1 1 4 2 2 3 2 1 3 2 2 3 2 3 4 2 3 1 4 2 3 2 5 3 6 3 1 6 3 1 1 6 3 1 2 6 3 1 3 7 3 2 10 3 2 1 10 3 2 2 10 4 11 4 1 11 4 2 12 5 13 6 17 6 1 17 6 2 17 7 18 8 19 8 1 19 8 2 19 8 3 20 8 4...

Страница 10: ...ii J SET HD100 9 22 9 1 22 9 2 24...

Страница 11: ...J 1 SET HD100 1 1 1 LS ARC 1 2 360 0 2 1 9 10 5 USB 1 3 DC20 24 V 5 8 A AC USB...

Страница 12: ...2 J SET HD100 1 4 BE300 1 BH300 1 BD350 1 CS03 05 1 1 1 1 2 1 1 1 1 1 1...

Страница 13: ...J 3 SET HD100 2 2 1 2 1 1 OFF ON 2 2 1...

Страница 14: ...4 J SET HD100 2 3 2 3 1 1 USB 2 3 MONITOR 4 ENCODER IN 5 SELF CAL USB USB USB 2 0 Type B USB POWER STATUS CONFIG MODE SENSOR 1 6 LED MONITOR ENCODER IN OFF ON SELF CAL...

Страница 15: ...J 5 SET HD100 2 3 2 2 3 4 1 ON OFF ON 3 2 OFF ON 250 V 15 A OFF AC DC 24 V D sub 9 PIN 5 A Max 8 A 14 A Pin 1 24 V 2 24 V 3 24 V 4 24 V 5 NC 6 GND 7 GND 8 GND 9 GND...

Страница 16: ...6 J SET HD100 3 50 mm 9 3 1 3 1 1 100 1000 3 1 2...

Страница 17: ...J 7 SET HD100 3 1 3 1 2 1 503 0 02 mm 1 2...

Страница 18: ...8 J SET HD100 1 4 2 0 0 005 mm 0 0 010 mm 100 1000 R 4 0 2 2 3 2 m R 4 0 8 R 4 2 4 R 4 2 6 R 4 2 8 R 4 1 0 R 4 1 2 R4 1 4 R41 6 R41 8 R4 2 0 R 4 2 2 R 4 0 6 R 4 8 2 2 3...

Страница 19: ...J 9 SET HD100 3 2 1 0 6 0 06 N m 4 4 4 5...

Страница 20: ...10 J SET HD100 6 5 4 1 0 0 1 N m 3 2 OFF ON 3 2 1 DC 24 V AC BP 24 USB USB2 0 Type B 3 2 2 1 OFF 2 DC 3 USB...

Страница 21: ...J 11 SET HD100 4 OFF ON ON LED 4 1 1 ON 2 LED POWER STATUS CONFIG SENSOR 1 6 LED LED STATUS LED 3 1 10 min 1 CW 2 CW 9 MODE LED CCW CW MODE LED...

Страница 22: ...12 J SET HD100 4 SELF CAL 1 10 min 1 CW 5 CW 9 MODE LED 5 1 10 min 1 CW 5 CW 9 MODE LED LED MODE STATUS SELF CAL 1 OFF LED 4 2 4 1 1 3...

Страница 23: ...J 13 SET HD100 5 0 3 0 4 N m...

Страница 24: ...14 J SET HD100 3 1 2 BH300 BE300 BD350...

Страница 25: ...J 15 SET HD100 CS03 05 4 5...

Страница 26: ...16 J SET HD100 6 7...

Страница 27: ...J 17 SET HD100 6 6 1 6 2 1 1...

Страница 28: ...18 J SET HD100 7 STATUS 3 1 4 1 SENSOR 1 6 6 1 3 1 8 2 POWER 24 V...

Страница 29: ...0 rpm 220 1 048 576 1 236 0 2 8 2 4 1 1 CW CCW CW 9 CCW CW 20 20 USB 210 1024 230 1 073 741 824 0 0012 8 2 0 0 005 mm 3 1 3 0 0 010 mm 0 1 0 0 050 mm 9 0 0 020 mm 9 0 0 010 mm 9 1 503 0 020 mm 0 010 m...

Страница 30: ...20 J SET HD100 8 3 6 5 mW 1 790 nm 6 1 EN60825 class 3B JIS class 3B DHHS class IIIb 3 W 10 C 30 C 8 2 0 C 50 C 3 8 kg SUS303 8 4 15 300 g SUS303 10 C 30 C 8 2 0 C 50 C...

Страница 31: ...J 21 SET HD100 8 5 10 30 C 0 50 C SUS304 5 kg 6 USB 6 236 6 bit 230 USB 0 4 Vp p 11 4 min 1 11 4 min 1 11 4 rpm DC20 24 V 150 mV AC BP 24 5 A Max 8 A 250 V 15 A 8 6 PCR E68FA 5 m...

Страница 32: ...22 J SET HD100 9 9 1 CW 4 0 5 0 86 6 8 43 110 PCD 170 PCD 50 85 46 CW 1 503 113 8 4 6 6 90 4 4 5 8 4 4 M4 90 90 A A 100 3 H7 40 H7 0 025 0 180 h7 0 0 040 40 H7 0 025 0 A A No No 0 010 0 4 M6 10 90 mm...

Страница 33: ...J 23 SET HD100 1 503 1 773 3 5 0 05 40 H7 0 025 0 40 H7 0 025 0 180 h7 0 0 040 180 h7 0 0 040 0 02 A 0 01 A 0 01 A A mm...

Страница 34: ...24 J SET HD100 9 2 110 118 210 298 mm...

Страница 35: ...ling maintaining inspecting repairing or otherwise working on this unit Warning indication meanings The following indications are used throughout this manual and their contents should be understood be...

Страница 36: ...ult in electric shock Do not look into the laser emission areas This device is a class 3B DHHS IIIb laser product using semiconductor lasers with a wavelength of 790 nm that is inside the visible rang...

Страница 37: ...her sources of drive power to operate the machine take care not to catch your fingers in peripheral machines and devices Failure to observe this precaution may result in injury Take measures to preven...

Страница 38: ...FERENCE THAT MAY CAUSE UNDESIRED OPERATION CE T APPA R E I L NUM RIQUE DE L A CLASSE A EST CONFORME LA NORME NMB 003 DU CANADA c AVOID EXPOSURE TO BEAM CLASS 3B LASER PRODUCT EN60825 1 WAVE LENGTH 790...

Страница 39: ...caps to the connectors Notes on installation Take careful note of the following points when installing the system to prevent noise electromagnetic interference or other adverse effects from other equ...

Страница 40: ...Export Trade Control Order Appended Table 1 List Control Items Section 2 12 2 Ministerial Order Article 1 17 Be sure to check the relevant laws and regulations and obtain proper authorization before...

Страница 41: ...ions 6 3 1 Installation 6 3 1 1 Items to be Prepared 6 3 1 2 Installation Work Flow 6 3 1 3 Example of Installation Procedure 7 3 2 Connections 10 3 2 1 Items to be Prepared 10 3 2 2 Connection Proced...

Страница 42: ...ation Error Range and Environmental and Rotational Accuracy Conditions 19 8 3 Head Unit Specifications 20 8 4 Scale Unit Specifications 20 8 5 Interpolator Unit Specifications 21 8 6 Connection cable...

Страница 43: ...aluation is performed using the angle national primary standard of the National Institute of Advanced Industrial Science and Technology AIST Flexible installation attitude The non contact type system...

Страница 44: ...nd head unit as they are reused when storing the product Take care not to lose the carry case cushion as it is reused when storing the product Supplied item Qty Scale unit BE300 1 Head unit BH300 1 In...

Страница 45: ...r This outputs the signal of each sensor to the interpolator unit Connect the supplied connection cable Note Be sure to always turn off the power before connecting or disconnecting the connection cabl...

Страница 46: ...ts up green Startup normal MODE Off Power supply off before reference point detection Lights up green Measurement mode normal operation Blinks up green Calibration mode Lights up orange Reference poin...

Страница 47: ...age 250 V rated current 15 A Be sure to always turn off the power before replacing the fuse c Power supply connector This supplies external power Connect the AC adaptor sold separately or DC 24 V powe...

Страница 48: ...bination The combination can be checked by the serial number of each unit See section 9 Dimensions for the serial number label locations 3 1 Installation 3 1 1 Items to be Prepared Scale unit supplied...

Страница 49: ...of check methods Set a dial test indicator against the scale unit mounting surface and measure Set an optical parallel on the scale unit mounting surface and measure with an auto collimator Scale uni...

Страница 50: ...achine Specification Eccentricity accuracy When checking with a dial test indicator or other mechanical reference inner diameter part 0 0 005 mm When using a microscope and checking with the line refe...

Страница 51: ...s procured by the customer Head unit Screw 4 Head unit mounting base When mounting using the head unit upper reference surface Head unit Screw 4 Head unit mounting base When mounting using the head un...

Страница 52: ...connections after scale unit and head unit installations are complete 3 2 1 Items to be Prepared Connection cable supplied DC 24 V power supply or AC adaptor BP 24 sold separately USB cable USB2 0 Ty...

Страница 53: ...elf calibration 4 1 Measurement when Performing Self calibration 1 Turn on the power Set the POWER switch on the rear panel of the interpolator unit to ON Power will be supplied to the system 2 Check...

Страница 54: ...failed The self calibration value data prior to pressing the SELF CAL switch will be applied Check the installation condition etc and perform the procedure again from Step 1 Be sure to always turn off...

Страница 55: ...unit may come loose during transport or the case may be damaged Be sure to always secure the product using the carry case cushion and bands to prevent scratches or other damage Lock the lid of the car...

Страница 56: ...over Set screws Cushion Scale unit case Scale unit BE300 Head unit BH300 Head unit cover Cushion Head unit cover Store the scale unit 2 Store the head unit 3 Store the interpolator unit 1 Rear panel I...

Страница 57: ...SET HD100 E 15 Carry case Cushion Connection cable CS03 05 Store the axis alignment jig 4 Store the connection cable 5 Axis alignment jig Packing bag...

Страница 58: ...SET HD100 16 E Carry case Bands Lock Secure with the bands 6 Close and lock the lid Storage complete 7...

Страница 59: ...ion Remedial action The scale is dirty Wipe it clean using gauze moistened with ethanol Be sure to wipe off the oil and dust from the surface thoroughly Moisture is present on the scale surface Wipe i...

Страница 60: ...of a level alarm The sensor signal level has dropped a Dropped due to dirtiness See section 6 1 Cleaning and clean the scale unit b The installation position may not satisfy the tolerance range See se...

Страница 61: ...se a microscope and install using the lines recorded on the scale surface as the reference See section 3 1 3 Example of Installation Procedure for details of the lines recorded on the scale surface Wh...

Страница 62: ...nvironmental and Rotational Accuracy Conditions for the accuracy guarantee temperature range Storage temperature range 0 C to 50 C no condensation Mass 3 8 kg or less Main materials SUS303 frame Alumi...

Страница 63: ...Total number of interpolation 236 Simultaneous 6 sensors interpolation internal Number of output bits 230 Output from USB Calibration Self calibration According to Magnescale calibration method Level...

Страница 64: ...8 4 I6 6 hole 90 gradient 4 I4 5 hole EQUALLY SPACED I8 countersunk depth 4 Stampandlabelposition Head unit front side Scale unit front side Scale unit back side The reference point signal is detecte...

Страница 65: ...E 23 1 503 1 773 3 5 0 05 I40 H7 0 025 0 I40 H7 0 025 0 I180 h7 0 0 040 I180 h7 0 0 040 0 02 Outline standard application range Outline standard application range A 0 01 A 0 01 A A Scale unit Head uni...

Страница 66: ...SET HD100 24 E 9 2 Interpolator Unit 210 110 118 298 Serial No Unit mm...

Страница 67: ......

Страница 68: ...ent l usage des acqu reurs de l quipement d crit dans ce manuel Magnescale Co Ltd interdit formellement la copie de quelque partie que ce soit de ce manuel ou son emploi pour tout autre but que des op...

Страница 69: ...SET HD100 1...

Страница 70: ...gn customers Note This product or technology may be restricted by the government in your country Please make sure that end use end user and country of destination of this product do not violate your l...

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