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www.magmaweld.com

USER MANUAL | KULLANIM KILAVUZU

monoTIG 160ip

EN

INSTALLATION

2.1 Delivery Control

Make sure that all the materials you have ordered have been received. If any material is missing or damaged, 

contact your place of purchase immediately.

Scope of supply;

• Welding machine and connected mains cable 

•   Warranty certificate

•  Workpiece clamp and cable     

 

•   User manual

•  TIG Torch Plug 

 

 

 

•   Transportation Belt

In case of a damaged delivery, record a report, take a picture of the damage and report to the transport

company together with a photocopy of the delivery note. If the problem persists, contact the customer service.

2.2 Installation and Operation Recommendations

•  For a better performance, place the machine at least 30 cm away from the surrounding objects. Pay attention 

  to overheating, dust and moisture near the machine.

•  Do not operate the machine under direct sunlight. If the ambient temperature exceeds 40°C, operate the 

  machine at a lower current or a lower duty cycle.

•  Avoid welding outdoors in windy and rainy weather circumstances. If welding is necessary in such cases, 

  protect the welding area and the welding machine with a curtain and canopy. If you weld indoors, use a

  suitable fume extraction system. Use breathing apparatus if there is a risk of inhaling welding fumes and gas 

  in confined spaces.

•  Observe the duty cycle rates specified on the product label. Exceeding duty cycle rates can damage the

  machine and this may invalidate the warranty.

•  Use the fuse that is compliant with your system.

•  Secure the ground cable as close as possible to the welding area.

•  Do not allow the welding current to pass through equipment other than the welding cables.

•  Secure the gas cylinder to the wall with a chain.

•  The welding cables and the mains cable must not be wrapped in the machine housing during operation.

Symbols and their meanings on the device

Welding    may    be    dangerous. Proper working conditions should be ensured and necessary

precautions should be taken. Specialists are responsible for the machine and have to be equipped with the 

necessary equipment and those who are not relevant should be kept away from the welding area.

This device is not compatible with IEC 61000-3-12. If it is desired to connect to the low voltage mains used 

in homes, it is essential that the installer or the person who will operate the machine to make the electrical 

connection has information on the machine’s connectivity. In this case the responsibility will be assumed 

by the person who will perform the installation or by the operator.

The safety symbols and warning notes on the device and in the operating instructions must be observed 

and the labels must not be removed.

Grids are intended for ventilation. The openings should not be covered in order to provide good cooling and 

no foreign objects should be inserted.

Installation

Содержание monoTIG 160ip

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Страница 2: ...kine Sanayi ve Ticaret A Magma Mekatronik may modify the information and the images without any prior notice T m haklar sakl d r Magma Mekatronik Makine Sanayi ve Ticaret A nin yaz l izni olmaks z n b...

Страница 3: ...TR EN TIG WELDING INVERTER TIG KAYNAK NVERT R 3 monoTIG 160ip...

Страница 4: ...ery Control Installation and Operation Recommendations Connections for TIG Welding Mains Connection Gas Connections Preparing the Torch Connections Torch Connections Grounding Pliers Connections Tungs...

Страница 5: ...ries may occur Make certain that the installation procedures comply with national electrical standards and other relevant regulations and ensure that the machine is installed by authorized persons Wea...

Страница 6: ...above precautions If the gas tanks are grouped in a separate zone ensure that they are well ventilated keep the main valves closed when gas cylinders are not in use pay attention to possible gas leak...

Страница 7: ...you will perform in such places Do not weld in tanks and pipes which might have previously contained substances that may cause explosions fires or other reactions Welding cutting equipment heats up F...

Страница 8: ...areas To prevent gas cylinders from tipping over on machines with a gas platform suitable for the tanks fix the tanks on to the platform in stationary usage applications fix them to the wall with a c...

Страница 9: ...nce must be carried out All covers on the body of the machine must be closed and or locked when the device is in use Any changes other than the standard settings without the written approval of the ma...

Страница 10: ...materials tape cable ties etc The operator s body and head should be kept as far away from the welding cutting machine and cables as possible Welding cutting and electric cables should not be wrapped...

Страница 11: ...lding of all kinds of stick electrodes up to 4 mm Enhanced professional TIG controls such as HF start Touch Lift pre gas up slope pulse down slope post gas crater filling are present Up to 10 complete...

Страница 12: ...following 4 minutes should be kept idle for the machine cool down zone 2 Duty Cycle Temperature C 6 min 6 min 6 min 4 min 4 min 4 min Time min Duty Cycle Open Circuit Voltage Rated Welding Current Ma...

Страница 13: ...ater Cooled TIG Torch Water Cooling Unit CSP 40 Foot Pedal On Off TIG Accessory Set Air Cooled Torch Regulator Lava TIG 26 8 m Air Cooled TIG Torch Water Cooled TIG Accessory Set Torch Regulator QTY 1...

Страница 14: ...paces Observe the duty cycle rates specified on the product label Exceeding duty cycle rates can damage the machine and this may invalidate the warranty Use the fuse that is compliant with your system...

Страница 15: ...e sure that the threading of the gas outlet of the cylinder and the nut of the regulator match Connect one end of gas hose to the gas regulator and connect the other end to the gas supply inlet Open t...

Страница 16: ...de in Insert the collet into the torch Scrrew the clamping cap tightly The ceramic gas nozzle and the tungsten electrode diameters should be selected according to the working current and the shape of...

Страница 17: ...tly to the work piece as close as possible to the welding area Adjust the desired current and the machine is ready to weld Below table is given as a reference for currrent adjustment of mild steel ele...

Страница 18: ...e number of the selected program Program Selection Button s for selecting the desired program Welding Mode Selection Button s for selecting MMA HF Start TIG and Touch Lift TIG modes When MMA mode is s...

Страница 19: ...nob While led is on the desired value is adjusted by turning the multifunctional knob Final Current Led s selected by pushing multifunctional knob While led is on the desired value is adjusted by t ur...

Страница 20: ...rrent Base Current Main Current Main Current Current Up Slope Pulse Circuit Rate Current Down Slope Final Current 0 10 sec 1 sec 16 0 1 10 sec 30 160 A 0 1 10 sec 0 23 sec 1 sec 40 A 1 sec 2 sec 18 20...

Страница 21: ...as the torch trigger is kept pushed After releasing the trigger current decreases according to down slope time adjustment and reaches to final current after post gas flow period the operation ends 3 3...

Страница 22: ...t is simply adjusted by the multifunctional pot For using welding modes 2 Stroke 4 Stroke Spot Welding in Pulse DC mode select Pulse DC mode by button its led will be on In this case main current base...

Страница 23: ...tention to the connections and the durableness of the parts Replace the damaged defective parts with the new ones Do not ever make additions to repair the cables Ensure adequate space for ventilation...

Страница 24: ...cools enough Thermal Protection led fades away and the machine can weld When the lamp of power switch is lighting cooling fan is working but the machine does not weld turn off the machine for 1 minut...

Страница 25: ...ket Hall Effect Sensor Potency Button ON OFF Switch Electronic Card E201B 2 TIG Handle Fan Membrane Label Electronic Card E502A 2 Born Socket Black K405000101 A229500001 K405000113 A245700002 K0000009...

Страница 26: ...26 www magmaweld com USER MANUAL KULLANIM KILAVUZU monoTIG 160ip EN Earth Lexan Panel Valve Trigger Socket Outlet 5 2 Electrical Diagram Annex...

Страница 27: ...a Tor Ba lant lar Topraklama Pensesi Ba lant lar Tungsten Elektrodu De i tirme rt l Elektrod Kayna in Ba lant lar KULLANIM B LG LER Kullan c Aray z TIG E risi Men Yap s TIG Kayna Y ntemi TIG Kayna Mod...

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Страница 31: ...zerine sabit kullan mlarda ise devrilmeyecek ekilde zincirle duvara sabitleyin Operat rlerin makine zerindeki ayarlara ve ba lant lara kolayca ula mas n sa lay n D en Par alar Yaralanmalara Sebep Olab...

Страница 32: ...acak ekilde ilerlemelidirler Kaynak kesme kablolar hi bir ekilde sar lmamal d r Kaynak kesme esnas nda makinede manyetik alan olu maktad r Bu durum makinenin metal par alar kendi zerine ekmeye sebebiy...

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Страница 36: ...ekilen G TIG Boyutlar u x g x y Anma Kaynak Ak m A rl k A k Devre Gerilimi 1 5 Aksesuarlar STANDART AKSESUARLAR ADET monoTIG 160ip Elektrod Pensesi ve Kablosu Lava TIG 18W 4 m Su So utmal TIG Torcu Ta...

Страница 37: ...larda kaynak duman ve gaz soluma riski varsa solunum aparatlar kullan n r n etiketinde belirtilen al ma evrimi oranlar na uyun al ma evrimi oranlar n s kl kla asmak makineye hasar verebilir ve bu duru...

Страница 38: ...lektrod ap mm CX79 TIG tor adapt r ile TIG torcu ba lant lar Torcun ucundaki somunu plastik g vdeden ge irerek tor fi ine s k ca tak n Ard ndan tor fi ini plastik g vdeye yerle tirin Gaz hortumu dirse...

Страница 39: ...ne g re se ilmelidir Buna ba l olarak k ska ve k ska tutucunun aplar tungsten elektrodun ap yla rt melidir S k t rma ba l n kart n Mevcut elektrodu elektrod k skac ndan kart p yeni tungsten elektrodu...

Страница 40: ...i in topraklama pensesini kaynak yap lacak b lgeye olabildi ince yak n bir yerde i par as na s k ca ba lay n Kaynak ak m n ayarlay n Makine kayna a haz rd r A a daki tablo ala ms z eliklerin amper ay...

Страница 41: ...ram se mek i in kullan l r Kaynak Modu Se im D mesi rt l Elektrod kayna HF tutu turmal TIG kayna ve Dokundurma Ba latmal TIG kayna mod lar ndan birini se mek i in kullan l r rt l elektrod kayna modu s...

Страница 42: ...ye basarak se ilir Led yand nda ok fonksiyonlu d me sa ve sol y nde evrilerek alt ak m istenen de ere ayarlan r Biti Ak m Ayar Ledi ok fonksiyonlu d meye basarak se ilir Led yand nda ok fonksiyonlu d...

Страница 43: ...resi Son Gaz Ba lang Ak m Alt Ak m st Ak m st Ak m Ba lang Rampa Pulse evrim Oran Biti Rampa Biti Ak m 0 10 sn 1 sn 16 0 1 10 sn 30 160 A 0 1 10 sn 0 23 sn 1 sn 40 A 1 sn 2 sn 18 20 23 25 Ba lang Ak...

Страница 44: ...tmal TIG kayna n se in 2 konumu 4 konumu Punta konumu se im d mesini kullanarak bu modlardan ise uygun olan se in DC TIG PULSE li DC TIG se im d mesi ile DC TIG veya PULSE DC TIG modunu se in Kaynak p...

Страница 45: ...e kaynak ak m ledi aktif olur ve kaynak ak m ayar yap l r 3 3 3 rt l Elektrod Kayna Y ntemi Kullan m Bilgileri Tor teti ine bas p tuttu unuzda n gaz n ard ndan ba lang ak m ba lar ve teti i b rakt n z...

Страница 46: ...r na ve sa laml na dikkat ediniz Hasar g rm ar zal par alar yenisi ile de i tiriniz Kablolara ek onar m kesinlikle yapmay n z Havaland rma i in yeterli alan oldu una emin olunuz Kayna a ba lamadan nce...

Страница 47: ...b rak n Makine so uyup termik ar za ledi s nd nde kayna a devam edebilirsiniz Fan al yor ve a ma kapama d mesinin yanarken makine kaynak yapm yorsa makineyi kapat p 1 dakika bekleyip makineyi tekrar...

Страница 48: ...Elektronik Kart E502A 1 Kaynak Prizi Hall Efekt Sens r Potans D mesi A ma Kapama Anahtar Elektronik Kart E201B 2 TIG Ta ma Kolu Fan Membran Etiket Elektronik Kart E502A 2 Born Klemens Siyah K405000101...

Страница 49: ...49 www magmaweld com USER MANUAL KULLANIM KILAVUZU TR monoTIG 160ip Toprak Toprak 4 2 Devre emas Ekler...

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