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       1-800-MAGLINE (624-5463) 

 

 

 Page 20                                               www.magliner.com

CooLift

®

Pan head machine screw - 1/4”-20 x 2-1/2” long

80108

Pan head machine screw - 1/4”-20 x 2-3/4” long

80111

Pan head machine screw - 1/4”-20 x 3” long

80110

Pan head machine screw - 5/16”-18 x 1-1/4” long

80150

Plug male - 115v 5-15p

61053

Pump mount plate

309831

Pump starter - 24v DC (solenoid)

63015

Round head machine screw - #10-32 UNF x 7/8” long

80122

Round head machine screw - 5/16”-18 x 1-1/2” long

80115

Saddle plate for CTA43 and CTA48

309341

Saddle plate for CTA53

309151

Spacer 3/4” square foam, self adhesive backing

309217

Steel end cap for vertical loop handle

309049

Straight cotter pin

81142

Switch plate full assembly (includes switch plate with all wiring harnesses installed) 

- use only 

for CooLift units with serial numbers 3999 and lower and does not have a battery meter

309181

Switch plate service kit (includes switch plate with only charge port harness installed) 

- use only 

for CooLift units with serial numbers 3999 and lower and does not have a battery meter

309181S

Switch plate full assembly for units with battery meter (includes switch plate with all wiring har-
nesses installed) 

- use only for CooLift units with serial numbers 4000 and higher or if 

your CooLift has a battery meter

309357

Swivel caster 6” x 2” gray thermoplastic rubber flat tread

130066

Vertical handle mount assembly

309087P

Vertical loop handle - LH

309039

Vertical loop handle - RH

309053

Washer for #6 screw - neoprene bonded

80730

Washer for CooLift wheel

80718

Wiring harness for battery box connector plug

62025

Wiring harness for battery charge meter

62032

Wiring harness for battery interconnect

62024

Wiring harness to connect battery box to on/off toggle switch

62023

Wiring harness to connect cabinet charge port to on/off toggle switch

62030

Wiring harness to connect circuit breaker to on/off toggle switch

62020

Wiring harness to connect circuit breaker to pump

62022

Wiring harness to connect pump to on/off toggle switch

62021

Replacement Part Description

Part Number

Содержание CooLift CTA Series

Страница 1: ...gliner com CooLift Serial _________________________________ Date of Purchase ________________________ Owner s Manual IMPORTANT Read entire manual before operating For CooLift models with electric hydr...

Страница 2: ...f other manufacturers returned to the factory or service center freight prepaid by the owner found upon examination by Magline Inc to be defective or the result of improper workmanship by the factory...

Страница 3: ...nts Introduction Safety Instructions 4 Operating Labels 5 General Specifications 6 CooLift Pallets 7 Controls General Operation 8 11 Battery Instructions 12 14 Manual Operation 15 Troubleshooting 16 1...

Страница 4: ...CooLift to transport people A routine check of the CooLift should be performed daily that includes but not limited to checking for any leaks in the hydraulic or brake system making sure the containme...

Страница 5: ...lear of lifting platform Safety Instructions Read and understand operating instructions before using Always inspect CooLift and pallets for damage before using Do not use if there are signs of damage...

Страница 6: ...20 to 120 F 20 to 120 F NOTE When the outside temperature is below 30 F the CooLift should not be left inside the truck overnight and should never be left inside a freezer or a cooler for extended pe...

Страница 7: ...it may result in pallet failure Store in upright position in cool dry location Do not drop Do not stand upon Wash with mild soap and water Do not use if damaged Make sure to interlock empty pallets wh...

Страница 8: ...built in battery charger input cord when not in use H Containment Strap should be used to secure loads during transport I Operator Handles foam cushioned ergonomic handles for lift control J Manual Pu...

Страница 9: ...1 800 MAGLINE 624 5463 Page 9 www magliner com CooLift H K J I...

Страница 10: ...art or the bulk head if one is installed 3 Press and hold the up switch until the lift deck is fully raised this is noticeable by the sound change of the running hydraulic pump and the stop of upward...

Страница 11: ...he up switch until the lift deck makes contact with the bottom of the pallet but does not lift and engage the holding brake Figure 1 2 If there are no loaded pallets on the truck the CooLift should be...

Страница 12: ...ere burning Only qualified technicians should service your Magliner CooLift power supply system Disconnect the battery box by unplugging the main wiring harness before attempting to replace any electr...

Страница 13: ...r with a damaged cord or plug replace immediately Do not operate a charger if it has received a sharp blow been dropped or otherwise subjected to damage or stress Do not disassemble the charging unit...

Страница 14: ...s a solid red light on the charging unit is an indication the power is on and should remain on the entire time it is plugged into the power source and the battery NOTE There are two operational fuses...

Страница 15: ...s panel of the cart and begin a pumping motion to raise the lift deck To lower the deck slide the handle over the manual release valve screw located directly below the receiver at the bottom of the sl...

Страница 16: ...ning the manual release valve Do you see any fluid leaking out of the gas springs The deck lifts slower than usual Is the manual release valve closed all the way Is the fluid level correct in the rese...

Страница 17: ...wire connections from the switch plate The pump runs and will not shut off Turn off main power switch Check the continuity of the starter solenoid Check the continuity of the operator on off switch H...

Страница 18: ...r cylinder 309182 Bulk head for CTA43 309113 Bulk head for CTA48 309332 Cable tie 61052 Caliper assembly 309595 Caliper assembly upgrade kit required for CooLift units with serial number 4608 and lowe...

Страница 19: ...048 Hydraulic cylinder assembly includes hydraulic cylinder with fitting 80396 screw and 80754 washer 59006 Hydraulic fluid 32oz container 55407 Hydraulic fluid additive 32 oz container 55418 Hydrauli...

Страница 20: ...ss installed use only for CooLift units with serial numbers 3999 and lower and does not have a battery meter 309181S Switch plate full assembly for units with battery meter includes switch plate with...

Страница 21: ...g No squeaks or groans from cylinders Manual bypass valve should not leak Method of Inspection Visual inspection Visual inspection Push cart and let roll Roll cart at walking speed and apply brakes Lo...

Страница 22: ...in good condition No damage No excessive wear Visual inspection Straight sections Smooth curves Flat surfaces Minor scratches and dings Weekly Deck Yoke screws are not loose in deck Manual inspection...

Страница 23: ...xle plating is not cracked or damaged Weekly Operator Interface External mounting screws are tight Base plate mounting to frame Enclosure mounting or base plate Handle mounting screws Switch plate mou...

Страница 24: ...dry Monthly Hydraulics No cracks or damage to hose or tubing Visual inspection No deep scratches or dents Monthly Hydraulics Manual operation Operate hydraulic pump up and down several times manually...

Страница 25: ...ht with no signs of damage or wear Minimal play between pins and links Bushings are flush with side of the links Monthly Linkage System Link pins are not loose in deck frame or sync links Manual inspe...

Страница 26: ...l times Blocks are not damaged or worn and move freely in the vertical slide Quarterly Operator Interface Gas spring mounting Mounting studs Rod and body connectors Preload screws are tight Manual Vis...

Страница 27: ...ass or Fail Timing Notes Operator Interface Gas spring condition and operation Visual inspection Disconnect cylinders from studs per instructions in manual and try to compress the spring Rods should b...

Страница 28: ...r com CooLift MAGLINE INC Standish Michigan 48658 1 800 MAGLINE 624 5463 www magliner com CooLift is a registered trademark owned by Swift Water Logistics Form 98358 May 2019 REV Copyright 2009 2019 M...

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