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       1-800-MAGLINE (624-5463) 

 

 

 Page 27                                               www.magliner.com

CooLift

®

Area

Description

Method of 

Inspection

Normal Condition

Findings 

Pass or 

Fail

T

iming

Notes

W

elds

Front caster plate

V

isual inspection

No cracks or damage

Monthly

W

elds

Base plate

V

isual inspection

No cracks or damage

Monthly

W

elds

Enclosure

V

isual inspection

No cracks or damage

Monthly

W

elds

Handle cross bar

V

isual inspection

No cracks or damage

Monthly

W

elds

Battery Box

V

isual inspection

No cracks or damage

Monthly

W

elds

V

ertical slide rod

V

isual inspection

• 

Rod is straight with no signs of 

wear

• 

Rod plating is not cracked or dam

-

aged

Quarterly

Operator 

Interface

Guide blocks

• 

V

isual inspection

• 

Cycle deck up 

and down several 

times

Blocks are not damaged or worn and 

move freely in the vertical slide

Quarterly

Operator 

Interface

Gas spring mounting

• 

Mounting studs

• 

Rod and body connectors

• 

Preload screws are tight

Manual / V

isual 

inspection

• 

Components are tight and 

connectors engaged fully with studs

Quarterly

Electrical

Wiring

• 

Wire connections

• 

Wire crimps and solder 

joints 

Manual inspection

No loose connections, crimps or 

solder joints

Quarterly

Electrical

Battery box

Manual / V

isual 

inspection

• 

Battery box case and cover are 

free of damage, dents and cracked 

welds

• 

No loose components

• 

Cover for charger port is intact

• 

Connecting screws to the battery 

terminals are tight

• 

Battery box cover screws are tight

Quarterly

Electrical

Operation

Cycle deck up 

and down several 

times

• 

Deck should move through entire 

range of motion without tripping 

circuit breaker

• 

Buttons should not stick in down 

position

Quarterly

Area

Description

Method of 

Inspection

Normal Condition

Findings 

Pass or 

Fail

T

iming

Notes

Operator 

Interface

Gas spring condition 

and operation

• 

V

isual inspection

• 

Disconnect 

cylinders from 

studs per instructions 

in manual and try to 

compress the spring

• 

Rods should be straight and free 

of oil

• 

Spring should not compress 

easily and return to fully extended 

position if compressed

Annually

Содержание CooLift CTA Series

Страница 1: ...gliner com CooLift Serial _________________________________ Date of Purchase ________________________ Owner s Manual IMPORTANT Read entire manual before operating For CooLift models with electric hydr...

Страница 2: ...f other manufacturers returned to the factory or service center freight prepaid by the owner found upon examination by Magline Inc to be defective or the result of improper workmanship by the factory...

Страница 3: ...nts Introduction Safety Instructions 4 Operating Labels 5 General Specifications 6 CooLift Pallets 7 Controls General Operation 8 11 Battery Instructions 12 14 Manual Operation 15 Troubleshooting 16 1...

Страница 4: ...CooLift to transport people A routine check of the CooLift should be performed daily that includes but not limited to checking for any leaks in the hydraulic or brake system making sure the containme...

Страница 5: ...lear of lifting platform Safety Instructions Read and understand operating instructions before using Always inspect CooLift and pallets for damage before using Do not use if there are signs of damage...

Страница 6: ...20 to 120 F 20 to 120 F NOTE When the outside temperature is below 30 F the CooLift should not be left inside the truck overnight and should never be left inside a freezer or a cooler for extended pe...

Страница 7: ...it may result in pallet failure Store in upright position in cool dry location Do not drop Do not stand upon Wash with mild soap and water Do not use if damaged Make sure to interlock empty pallets wh...

Страница 8: ...built in battery charger input cord when not in use H Containment Strap should be used to secure loads during transport I Operator Handles foam cushioned ergonomic handles for lift control J Manual Pu...

Страница 9: ...1 800 MAGLINE 624 5463 Page 9 www magliner com CooLift H K J I...

Страница 10: ...art or the bulk head if one is installed 3 Press and hold the up switch until the lift deck is fully raised this is noticeable by the sound change of the running hydraulic pump and the stop of upward...

Страница 11: ...he up switch until the lift deck makes contact with the bottom of the pallet but does not lift and engage the holding brake Figure 1 2 If there are no loaded pallets on the truck the CooLift should be...

Страница 12: ...ere burning Only qualified technicians should service your Magliner CooLift power supply system Disconnect the battery box by unplugging the main wiring harness before attempting to replace any electr...

Страница 13: ...r with a damaged cord or plug replace immediately Do not operate a charger if it has received a sharp blow been dropped or otherwise subjected to damage or stress Do not disassemble the charging unit...

Страница 14: ...s a solid red light on the charging unit is an indication the power is on and should remain on the entire time it is plugged into the power source and the battery NOTE There are two operational fuses...

Страница 15: ...s panel of the cart and begin a pumping motion to raise the lift deck To lower the deck slide the handle over the manual release valve screw located directly below the receiver at the bottom of the sl...

Страница 16: ...ning the manual release valve Do you see any fluid leaking out of the gas springs The deck lifts slower than usual Is the manual release valve closed all the way Is the fluid level correct in the rese...

Страница 17: ...wire connections from the switch plate The pump runs and will not shut off Turn off main power switch Check the continuity of the starter solenoid Check the continuity of the operator on off switch H...

Страница 18: ...r cylinder 309182 Bulk head for CTA43 309113 Bulk head for CTA48 309332 Cable tie 61052 Caliper assembly 309595 Caliper assembly upgrade kit required for CooLift units with serial number 4608 and lowe...

Страница 19: ...048 Hydraulic cylinder assembly includes hydraulic cylinder with fitting 80396 screw and 80754 washer 59006 Hydraulic fluid 32oz container 55407 Hydraulic fluid additive 32 oz container 55418 Hydrauli...

Страница 20: ...ss installed use only for CooLift units with serial numbers 3999 and lower and does not have a battery meter 309181S Switch plate full assembly for units with battery meter includes switch plate with...

Страница 21: ...g No squeaks or groans from cylinders Manual bypass valve should not leak Method of Inspection Visual inspection Visual inspection Push cart and let roll Roll cart at walking speed and apply brakes Lo...

Страница 22: ...in good condition No damage No excessive wear Visual inspection Straight sections Smooth curves Flat surfaces Minor scratches and dings Weekly Deck Yoke screws are not loose in deck Manual inspection...

Страница 23: ...xle plating is not cracked or damaged Weekly Operator Interface External mounting screws are tight Base plate mounting to frame Enclosure mounting or base plate Handle mounting screws Switch plate mou...

Страница 24: ...dry Monthly Hydraulics No cracks or damage to hose or tubing Visual inspection No deep scratches or dents Monthly Hydraulics Manual operation Operate hydraulic pump up and down several times manually...

Страница 25: ...ht with no signs of damage or wear Minimal play between pins and links Bushings are flush with side of the links Monthly Linkage System Link pins are not loose in deck frame or sync links Manual inspe...

Страница 26: ...l times Blocks are not damaged or worn and move freely in the vertical slide Quarterly Operator Interface Gas spring mounting Mounting studs Rod and body connectors Preload screws are tight Manual Vis...

Страница 27: ...ass or Fail Timing Notes Operator Interface Gas spring condition and operation Visual inspection Disconnect cylinders from studs per instructions in manual and try to compress the spring Rods should b...

Страница 28: ...r com CooLift MAGLINE INC Standish Michigan 48658 1 800 MAGLINE 624 5463 www magliner com CooLift is a registered trademark owned by Swift Water Logistics Form 98358 May 2019 REV Copyright 2009 2019 M...

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