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18 R2 Series Clinic Handout

M1240 Maintenance Chart

The table below can be referenced in the M1240 Operator’s Manual

Maintenance Record

Action

Check

Lubricate

Change

Clean

Add

Hour meter reading

Date

Serviced by

FIRST USE, refer to

5.2.1 Break-in Inspection Schedule, page 264

10 Hours or Daily

Engine oil level

Engine gearbox oil level

Engine coolant level at reserve tank

Fuel Tank

Drain fuel filter water trap

Hydraulic hoses and lines for leaks

Hydraulic oil level

Tire inflation

Diesel exhaust fluid (DEF) level

Annually

A/C blower

Antifreeze concentration

Battery charge

Battery fluid level

Steering linkages

50 Hours

Cab fresh air intake filter

Caster pivots

Forked caster wheel bearings

Top lift link pivots on lift arms (2 places
on both sides [x4])

100 Hours or Annually

14, 16

A/C condenser

Change air cooler

Hydraulic oil cooler

Radiator

Cab air return filter

Содержание R2 Series

Страница 1: ...R2 Series Clinic Handout...

Страница 2: ...nded Lubricants 7 Cutterbar Components 8 Disc Blades 8 Disc Blade Hardware 8 Removing Installing Disc Blades 9 Settings 10 Conditioner Roll Gap 10 Forming Shields 10 Manual Rear Baffle 11 Positioning...

Страница 3: ...s on RH side of header Oil should be level with the top of the sight glass A Fill as required through breather B Inspection Interval Item 1 Hour Check for loose hardware and tighten to required torque...

Страница 4: ...Place a 1 liter 1 Qt container underneath the gearbox at plug A Remove plug to drain Fill through breather until oil is level with top of sight glass B Locate gearbox on LH side of header Place a 4 l...

Страница 5: ...erPivot B Bearing RollerConditioner 2Places C U Joint ConditionerDriveline 2Places D SlipJoint ConditionerDriveline E Idler TensionerPivot F Bearing FeedRoll G TensionerArm Note Usehigh temperature ex...

Страница 6: ...urs A Bearing RollerConditioner 2Places B U Joint UpperDriveline 2Places C SlipJoints ConditionerDrivelines D U Joint LowerDriveline 2Places E IdlerPivot Note Usehigh temperature extreme pressure EP2...

Страница 7: ...extreme pressure EP perfor mance with 10 max Molybdenum Disulphide NLGI Grade 2 lithium base Driveline slip joints Lubricant Gear Lubricant SAE 80W 90 High thermal and oxidation stability API service...

Страница 8: ...es Disc Blade Hardware Check and replace bolt if Bolt has been removed and installed five times Head A is worn flush with bearing surface of blade Diameter of bolt neck is worn B 3mm 1 8 in Bolt is cr...

Страница 9: ...flipped reversed blade A with shoulder bolt B onto disc C Install new nut D and torque to 125 Nm 92lbf ft Remove nut A and discard Important Nuts are one time use only When flipping or changing a bla...

Страница 10: ...n both sides of the conditioner 4 If further adjustment to roll gap is required Turn lower nut B clockwise to increase roll gap Turn lower nut B counterclockwise to decrease roll gap Set forming shiel...

Страница 11: ...ynch pin A 1 Deflector fins A are located on the underside of the rear baffle 2 To adjust deflector fins A use existing bolt and nut B Once adjusted to the desired angle for windrow width torque nut t...

Страница 12: ...lector fins removed 4 Forming shield top deflector fins removed RH side deflector positioned straight back LH side deflector angled so that crop lands on the DWA 5 Tight conditioner roll gap for crop...

Страница 13: ...itor to display the QuickMenu system 5 Rotate scroll knob A to highlight header float icon B and press scroll knob to select 6 Turn scroll knob A to highlight left B or right C float and press knob A...

Страница 14: ...terbar entry in tall crops The kit MD B6665 includes left and right dividers and attachment hardware The Adjustable Gauge Roller kit MD B6666 allows the R216 Rotary Disc Header to achieve the desired...

Страница 15: ...red cutting height for optimum cutting performance The In Cab Electric Remote Baffle kit MD B6664 allows the operator to adjust the disc header baffle electronically from inside the windrower Adjustab...

Страница 16: ...ge 68 Lubricate conditioner driveline Refer to 4 4 Lubrication page 68 Every 100 Hours or Annually Check conditioner drive belt tension Refer to Inspection Conditioner Drive Belt page 134 Check roll t...

Страница 17: ...lking beam width adjustment bolts Torque 759 Nm 560 lbf ft 10 Hour Walking beam width adjustment bolts Torque 759 Nm 560 lbf ft 50 Hour Drive wheel nuts Torque 510 Nm 375 lbf ft dry Repeat checks at o...

Страница 18: ...ngine coolant level at reserve tank15 Fuel Tank15 Drain fuel filter water trap15 Hydraulic hoses and lines for leaks15 Hydraulic oil level15 Tire inflation15 Diesel exhaust fluid DEF level15 Annually1...

Страница 19: ...earings Exhaust system visually inspect for leak age point loose clamps or loose hose Engine gearbox oil 500 Hours or Annually 14 16 Primary and secondary fuel filters Hydraulic return filter and chan...

Страница 20: ...MD 1000C2 R2 Series Clinic Handout 4 5 2020...

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