Form 169018
2
Revision C
TABLE OF CONTENTS
INTRODUCTION ........................................................................................................................................................ 1
GENERAL SAFETY ................................................................................................................................................... 3
RECOMMENDED TORQUES ................................................................................................................................... 5
A.
GENERAL ............................................................................................................................................... 5
B.
SAE BOLTS ............................................................................................................................................ 5
C.
METRIC BOLTS ..................................................................................................................................... 5
D.
FLARE TYPE HYDRAULIC FITTINGS .................................................................................................. 6
E.
O-RING TYPE HYDRAULIC FITTINGS ................................................................................................. 6
ENGLISH/METRIC EQUIVALENTS .......................................................................................................................... 7
DEFINITIONS ............................................................................................................................................................. 7
STEP 1.
UNLOAD WINDROWER .......................................................................................................................... 8
A.
TWO FORKLIFT METHOD .................................................................................................................... 8
B.
SINGLE FORKLIFT METHOD ............................................................................................................... 9
I.
METHOD 1 ........................................................................................................................................ 9
II.
METHOD 2 ........................................................................................................................................ 9
STEP 2.
REPOSITION RH LEG ........................................................................................................................... 11
STEP 3.
INSTALL FRONT WHEELS ................................................................................................................... 12
STEP 4.
REPOSITION CASTER WHEELS ......................................................................................................... 12
STEP 5.
INSTALL STEPS .................................................................................................................................... 13
STEP 6.
INSTALL CENTER-LINK ........................................................................................................................ 14
STEP 7.
INSTALL BATTERIES ............................................................................................................................ 14
STEP 8.
INSTALL AM/FM RADIO ........................................................................................................................ 16
STEP 9.
INSTALL SLOW MOVING VEHICLE (SMV) SIGN ................................................................................ 17
STEP 10.
ATTACH HEADER ................................................................................................................................. 18
A.
HEADER ATTACHMENT - D SERIES ................................................................................................. 18
B.
HEADER ATTACHMENT - A SERIES ................................................................................................. 24
C.
HEADER ATTACHMENT - R SERIES ................................................................................................. 28
STEP 11.
LUBRICATE MACHINE .......................................................................................................................... 32
STEP 12.
PROGRAM CAB DISPLAY MODULE (CDM) ........................................................................................ 34
STEP 13.
PERFORM PRE-DELIVERY CHECKS .................................................................................................. 40
A.
FINAL DRIVE LUBRICANT LEVEL ...................................................................................................... 40
B.
TIRE PRESSURES AND BALLAST REQUIREMENTS ....................................................................... 40
I.
Tire Pressures ................................................................................................................................. 40
II.
Ballast Requirements ...................................................................................................................... 40
C.
ENGINE COOLANT ............................................................................................................................. 41
D.
AIR CLEANER ...................................................................................................................................... 42
E.
HYDRAULIC OIL LEVEL ...................................................................................................................... 42
F.
FUEL SEPARATOR ............................................................................................................................. 43
G.
GEAR BOX LUBRICANT LEVEL ......................................................................................................... 43
H.
A/C COMPRESSOR BELT ................................................................................................................... 43
I.
PERFORM SAFETY SYSTEM CHECKS ............................................................................................. 44
J.
OPERATIONAL CHECKS .................................................................................................................... 45
I.
ENGINE WARNING LIGHTS .......................................................................................................... 45
II.
START ENGINE .............................................................................................................................. 45
III.
GAUGES AND CDM DISPLAY ....................................................................................................... 47
IV.
ELECTRICAL .................................................................................................................................. 47
V.
ENGINE SPEED ............................................................................................................................. 47
VI.
OPERATOR’S PRESENCE SYSTEM CHECKS ............................................................................ 47
VII.
EXTERIOR LIGHTS ........................................................................................................................ 48
VIII.
BEACON (If Installed) ..................................................................................................................... 49
IX.
HORN .............................................................................................................................................. 49
X.
INTERIOR LIGHTS ......................................................................................................................... 50
XI.
A/C AND HEATER .......................................................................................................................... 50
K.
MANUALS ............................................................................................................................................ 50
L.
CAB INTERIOR .................................................................................................................................... 50
