Black wire - Live
–
Green/Yellow Wire
Earth (
Ground)
9
TO THREAD WIRE INTO FEEDER:
1. Loosen top idler tensioner, rotating counter-clockwise
2. Flip tensioner down, releasing top drive roll.
3. Raise top drive idler roller.
4. Inspect the drive roll to make sure that the groove size matches the wire diameter. Reversal of the
lower roller may be necessary. To reverse the roller, remove the thumb screw securing the drive roll. Pull
the drive roll off, and flip the drive roll over. Reassemble and tighten roller. If a flux core roller is needed
contact us.
5. Thread straightened wire into coiled sheath and over grooves in lower drive roll. Thread through
until it threads into the gun section 3"-4". Lower the upper drive roll onto lower drive roll, keeping the
wire securely fixed in the groove of the feed roller. Make sure the wire has been engaged in the correct
groove.
6. Raise tensioner back into place. Tighten slightly so wire will feed. Notice markings on tensioner
for future reference.
7. Hold torch straight out as possible. Press the gun trigger to feed wire until the wire exits the end
of the torch. Remove contact tip if necessary to feed out wire.
8. Adjust tensioner clockwise until drive rolls will not slip when the wire comes into contact with a
hard surface (a block of wood) and the wire will curl up on end. Re-member to keep wire away from
metal that is attached to the work clamp to pre-vent the wire from accidentally arcing.
TO LOAD WIRE SPOOL:
1. Loosen and remove the hand nut by turning it counter-clockwise.
2. Align the locating pin with the hole on the wire spool (if present).
3. Slide spool onto the shaft. Make sure wire is unwinding from the bottom of the spool.
4. Use a 8mm hex wrench to adjust tension (Hex screw located under hand nut)
5. Lightly spin the spool. If it free-wheels more than 1/4 turn, tighten hex screw. If it does
not free-wheel at all, loosen hex screw until it free wheels 1/4 turn.
6. Reinstall Hand nut so the spool is retained securely.
7. Locate end of wire and clip the bent end of the wire so that it will feed through the wire
feed mechanism smoothly. Carefully hold the spool of wire with one hand so the wire will not
“
”
despool. Proceed to instructions listed below:
To thread wire into feeder
Bottom Drive Roll (See side for stamped size)
”
”
”
”
.8mm=.030
-.035
1.0mm=.040
-.045 OR
”
”
”
”
.6mm=.023
-.025
.8mm= .030
-.035 OR
”
”
.9mm-.035
1.2mm=.045
OR
”
”
1.2mm=.045
1.6mm=.06
TO INSTALL MIG GUN (TORCH):
A. Align pins on the torch connector with the feeder
receptacle.
B. Fully engage the connector into the receptacle.
C. By hand, twist the knurled nut on connector clockwise until it is
snug.
1
1
