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Intended use

Ex label of dosing pump and motor

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© Lutz-Jesco GmbH 2018

BA-10407-02-V08

Motor-driven diaphragm dosing pump 

MEMDOS LB

Operating instructions

3 Intended use

3.1  Notes on product warranty

Any non-designated use of the product can compromise its function or 
intended protection. This leads to invalidation of any warranty claims!

Please note that liability is on the side of the user in the following cases:

The dosing pump is operated in a manner which is not consistent with 
these operating instructions, particularly safety instructions, handling 
instructions and the section "Intended Use".

If people operate the product who are not adequately qualified to carry 
out their respective activities.

No original spare parts or accessories are used.

Unauthorised changes are made to the device.

The user uses different dosing media than those indicated in the or-
der.

The user does not use dosing media under the conditions agreed with 
the manufacturer such as modified concentration, density, tempera-
ture, contamination, etc.

3.2  Intended purpose

The dosing pump MEMDOS LB is intended for the following purpose: the 
conveying and dosing of liquids.

3.3  Principles

Before delivery, the manufacturer inspected the dosing pump and op-
erated it under specific conditions (with a specific dosing medium 
with a specific density and temperature, with specific pipe dimen-
sions, etc.) Since these conditions differ at every location of usage, 
the delivery capacity of the dosing pump should be measured by 
gauging it at the operating company's installation. For details on the 
approximate values and the capacity of the dosing pump, refer to the 
chapter 15 “Delivery characteristic curves” on page 38.

Comply with the information regarding the operating and environmen-
tal conditions (see chapter "Technical data").

Any restrictions regarding the viscosity, temperature and density of 
dosing media must be followed. You must only use dosing media at 
temperatures above freezing point or below the boiling point of the re-
spective medium.

The materials of the dosing pump and hydraulic parts of the system 
must be suitable for the dosing medium that is used. In this connec-
tion, note that the resistance of these components can change in de-
pendence on the temperature of the media and the operating pres-
sure.

i

Information on the suitability of materials combined with dif-
ferent dosing media can be found in the Compatibility Chart of 
the manufacturer.
The information in this resistance list is based on information 
from the material manufacturers and on expertise obtained 
from handling the materials.
As the durability of the materials depends on many factors, this 
list only constitutes initial guidance on selecting material. In all 
cases, test the equipment with the chemicals you use under 
operating conditions.

The dosing pump is not intended for outdoor use unless appropriate 
protective measures have been taken.

Avoid leaks of liquids and dust into the casing and avoid direct expo-
sure to sunlight.

You must never operate dosing pumps in a potentially explosive at-
mosphere if they do not have corresponding nameplates or an appro-
priate EC Declaration of Conformity for potentially explosive atmos-
pheres.

3.4  Prohibited dosing media

The dosing pump must not be used for these media and substances:

Gaseous media,

Radioactive media,

Solid substances,

Flammable media, if adequate protective measures are not taken,

All other media that are not suitable for delivery using this dosing 
pump.

3.5  Use in explosion risk areas

The MEMDOS LB dosing pump with ATEX certification is an electric 
motor-driven, explosion protected  of equipment group II, equipment 
category 2G. When used with an explosion-protected motor, it is used 
to supply and dose fluids in zone 1 and 2 explosion risk areas.

When using the dosing pumps in explosion risk areas, you must ob-
serve the minimum requirements concerning zoning. The explosion 
group, category and type of protection which is indicated in the label-
ling, must meet or be better than the requirements for the intended 
area of use.

The operating instructions for the explosion protected motor which 
are included in delivery must also be observed.

3.6  Ex label of dosing pump and motor

Dosing pumps for use in zone 1 explosion risk areas carry the label: II 2G 
Ex h IIC T4 - PTB 12 ATEX D036.

Motors for use in zone 1 explosion risk areas carry the label: II 2G Ex de 
IIC T4.

Dosing pumps for use in zone 2 explosion risk areas carry the label: II 2G 
Ex h IIC T4 - PTB 12 ATEX D036.

Motors for use in zone 2 explosion risk areas carry the label: II 2G Ex e IIC 
T3.

This information can also be found on the ratings plate on the dosing 
pump  and the ratings plate on the motor.

Содержание MEMDOS LB

Страница 1: ...stems Original operating instructions Lutz Jesco GmbH 2018 BA 10407 02 V08 Motor driven diaphragm dosing pump MEMDOS LB Operating instructions Read the operating manual The user is responsible for ins...

Страница 2: ......

Страница 3: ...otor data 14 5 5 Electrical servomotors 18 6 Dimensions 19 6 1 MEMDOS LB 4 80 150 19 6 2 MEMDOS LB 110 160 1010 20 6 3 MEMDOS LB 4 80 150 with electrical servomotor 21 6 4 MEMDOS LB 110 160 1010 with...

Страница 4: ...NG Refers to a potentially hazardous situation Failure to follow this instruction may lead to death or se vere injuries CAUTION Refers to a potentially hazardous situation Failure to follow this instr...

Страница 5: ...ing the mains supply connect the dosing lines Check that all the screw connections have been tightened correctly and are leak proof WARNING Caustic burns or other burns through dosing media While work...

Страница 6: ...re parts This applies to MEM DOS LB 80 1010 dosing pumps 2 3 Hazards due to non compliance with the safety instructions Failure to follow the safety instructions may endanger not only persons but also...

Страница 7: ...work assigned to them and to recognise and avoid any potential dangers by themselves They are specially trained for their specific working environment and are familiar with relevant standards and prov...

Страница 8: ...ature of the media and the operating pres sure i Information on the suitability of materials combined with dif ferent dosing media can be found in the Compatibility Chart of the manufacturer The infor...

Страница 9: ...orrect operation n Protective equipment not functioning correctly or dismantled n Modification of the dosing pump without authority n Ignoring operational disturbances n Elimination of operational dis...

Страница 10: ...of delivery Please compare the delivery note with the scope of delivery The follow ing items are part of the scope of delivery n Dosing pump MEMDOS LB n Operating instructions n Motor operating instru...

Страница 11: ...equipment about safety or the product s way of functioning The information must stay legible for the duration of the service life of the product Material Max XXX l h XXX gph at 50 Hz Max XXX l h XXX...

Страница 12: ...8 21 7 max delivery pressure bar 12 16 12 16 12 16 10 10 5 5 Max stroke frequency rpm 50 Hz 26 26 72 72 120 120 72 120 72 120 60 Hz 31 2 31 2 86 4 86 4 144 144 86 4 144 86 4 144 Suction height for non...

Страница 13: ...ve 1000 mPa s this must be checked individually and the stroke frequency must be between 50 and 100 strokes min 5 2 1 Approved media temperature Information Value MEMDOS LB all sizes Dosing head made...

Страница 14: ...DN15 DN25 Table 12 Other data MEMDOS LB 110 160 1010 Specifications without motor For weight specifications see 5 4 Motor data on page 14 DN10 only with double ball valves 5 4 Motor data 5 4 1 230 V 1...

Страница 15: ...kW 50 Hz 0 12 0 37 0 55 0 75 60 Hz 0 14 0 44 0 65 0 90 Speed rpm 50 Hz 1360 1350 1385 1450 60 Hz 1670 1650 1685 1750 Nominal current A 50 Hz 0 49 1 08 1 44 1 75 60 Hz 0 42 1 03 1 37 1 72 Voltage V 3 5...

Страница 16: ...0 Hz 460 270 Mains voltage DIN EC 60038 Frequency Hz 50 60 Operating mode S1 Protection class IP55 Insulation class F Size 63 71 80 Flange Diameter mm 90 105 120 Shaft mm 11 x 23 14 x 30 19 x 40 Cooli...

Страница 17: ...kg 16 19 12 24 Table 16 Motors for use in Zone 1 explosive risk areas 5 4 4 2 Motors for use in Zone 2 explosive risk areas Information Value MEMDOS LB Size 4 80 150 110 160 400 510 760 1010 Power out...

Страница 18: ...consumption VA max 20 Torque Nm 8 Actuating time switch actuation path 10 turns s 240 50 Hz 200 60 Hz Service switch Manual automatic operation Protection classification IP65 with cable screw connect...

Страница 19: ...instructions 6 Dimensions 6 1 MEMDOS LB 4 80 150 Fig 3 Dimensioned drawings MEMDOS LB 4 80 and 150 Scale MEMDOS LB size 4 20 35 60 80 150 A 126 149 249 B 116 121 5 133 C 249 256 280 D 389 389 389 L D...

Страница 20: ...d drawing MEMDOS LB 110 160 1010 Scale MEMDOS LB size 110 160 210 260 310 400 510 1010 A 249 268 312 5 352 B 160 170 175 208 194 3 C 346 357 362 402 375 5 D 437 437 437 509 L Depends on the connection...

Страница 21: ...driven diaphragm dosing pump MEMDOS LB Operating instructions 6 3 MEMDOS LB 4 80 150 with electrical servomotor Fig 5 Dimensioned drawing MEMDOS LB 4 80 and 150 with electrical servomotor 6 4 MEMDOS...

Страница 22: ...ed under the ceiling n The frame of foundation for fixing the dosing pump must not be sub jected to jolts The pump must be vibration free and stable n There must be enough free space in the area of th...

Страница 23: ...Stainless steel and plastic parts particularly those made of PVC that are bolted together in a detachable connection e g the dosing head and the valves can lock This makes them difficult to release B...

Страница 24: ...when connecting the dosing lines to the dosing pump observe the alignment n Pressure valve above the dosing head n Suction valve under the dosing head 8 4 Connecting a leakage drain Lutz Jesco GmbH do...

Страница 25: ...em can return dosing medium into the suc tion line in front of the dosing pump In this case there must not be a non return valve or a foot valve in the suction line n You should install the pressure r...

Страница 26: ...n of the system demonstrates a varying suction pressure or supply pressure n Dosing pumps that are installed above dosing tanks deliver less as the tank empties since the suction head increases n Dosi...

Страница 27: ...ay result which could result in fatal injuries Earth the dosing pump drive motor and all metal parts along the suction and pressure piping route 9 1 Drive motor connection n The electrical connection...

Страница 28: ...lation instructions in the operating manual for the electric servomotor 10 Control Stroke length adjustment The desired delivery rate of the dosing pump is set using the stroke length adjustment Turni...

Страница 29: ...the pump without backpressure For this purpose we recommend in stalling a relief valve on the discharge side of the dosing pump Precondition for action The dosing pump was fitted and installed in acc...

Страница 30: ...e mains supply or activate the Emergency Stop switch in stalled in the system n Depending on the type of incident you must depressurized the hy draulic connections or locked to prevent dosing medium f...

Страница 31: ...enerate a pressure that is many times the rated one The dosing medium can escape in the case of material failure or wear on the dosing head the connection pipe or the seals that are used Carry out mai...

Страница 32: ...of time n After feeding aggressive sticky crystallising or con taminated liquids Checking the electric servomotor Regularly Table 26 Maintenance information and maintenance intervals 12 2 Change the...

Страница 33: ...and turn it out in an anti clockwise fashion If it is difficult to move use pincers on the diaphragm edge Threads which are diffi cult to move can be hit lightly on the face of the diaphragm centre in...

Страница 34: ...osing head While doing this ensure that the seals or O rings are correctly seated inside the valves and the dosing head WARNING Caustic burns or other burns through dosing media If valves are serviced...

Страница 35: ...ase the pipe diameter Current supply interrupted Reconnect the current supply The drive motor s electrical data does not match that of the mains supply Check the electrical installation System backpre...

Страница 36: ...o zero stroke Set the stroke length adjusting knob correctly Diaphragm return spring broken Contact the manufacturer Current supply interrupted Reconnect the current supply The drive motor s electrica...

Страница 37: ...match that of the mains supply Check the electrical installation Capacitor defective wrong size or connected incorrectly Connect the capacitor correctly or replace System backpressure too high measure...

Страница 38: ...ity l h Delivery capacity l h Delivery capacity l h MEMDOS LB 4 MEMDOS LB 4 HP MEMDOS LB 10 0 0l h 2 0l h 4 0l h 6 0l h 8 0l h 10 0l h 12 0l h 14 0l h 16 0l h 18 0l h 20 0l h 22 0l h 24 0l h 26 0l h 2...

Страница 39: ...0 0l h 30 0l h 60 0l h 90 0l h 120 0l h 150 0l h 180 0l h 210 0l h 240 0l h 270 0l h 300 0l h 330 0l h 360 0l h 0 10 20 30 40 50 60 70 80 90 100 1 bar 10 bar 5 bar 0 0l h 50 0l h 100 0l h 150 0l h 200...

Страница 40: ...aparato mencionado a conti nuaci n cumple con los requisitos sanitarios y de seguridad vigentes de las directivas de la U E citadas a continuaci n Esta declaraci n ser invalidad por cambios en el apar...

Страница 41: ...f delivery Reason for repair Dosing medium Description Irritating Yes No Properties Corrosive Yes No We hereby certify that the product has been cleaned thoroughly inside and outside before returning...

Страница 42: ...Sender Company Phone Date Address Contact person Manufacturer order no Date of delivery Device type Serial number Nominal capacity nominal pressure Description of fault Service conditions of the devic...

Страница 43: ...ns 6 Hydraulic accessories 25 Hydraulic installations 23 I Injection nozzle 25 Installation electrical 27 hydraulic 23 Installing the Dosing Pump 22 Intended purpose 8 Intended use 8 M Maintenance 31...

Страница 44: ......

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