Table of Contents
3
© Lutz-Jesco GmbH 2020
Subject to technical changes.
200318
BA-10491-02-V01
Piston diaphragm dosing pump
MEMDOS KMS LB/LA
Operating instructions
Table of Contents
1 Notes for the Reader ..........................................................
4
1.1 General non-discrimination ......................................................
4
1.2 Explanation of the signal words ................................................
4
1.3 Explanation of the warning signs ..............................................
4
1.4 Identification of warnings .........................................................
4
1.5 Identification of action instructions ...........................................
4
2 Safety .................................................................................
5
2.1 General warnings .....................................................................
5
2.2 Warnings for use within explosive-risk zones ............................
5
2.3 Hazards due to non-compliance with the safety instructions .....
6
2.4 Working in a safety-conscious manner .....................................
6
2.5 Personal protective equipment .................................................
6
2.6 Personnel qualification .............................................................
6
3 Intended use ......................................................................
8
3.1 Notes on product warranty .......................................................
8
3.2 Intended purpose .....................................................................
8
3.3 Principles ................................................................................
8
3.4 Prohibited dosing media ...........................................................
8
3.5 Foreseeable misuse .................................................................
8
4 Product description .........................................................
10
4.1 Properties ..............................................................................
10
4.2 Scope of delivery ...................................................................
10
4.3 Structure MEMDOS KMS LB/LA ..............................................
10
4.4 Control elements MEMDOS KMS LA ........................................
11
4.5 Function description MEMDOS KMS LB/LA.............................
11
4.6 Rating plate ...........................................................................
12
5 Technical data ..................................................................
13
5.1 Delivery capacity data ............................................................
13
5.2 Operating conditions and limits ..............................................
13
5.3 Other data .............................................................................
14
5.4 Motor data .............................................................................
14
5.5 AC drive 120 V or 230 V ..........................................................
16
6 Dimensions ......................................................................
17
6.1 MEMDOS KMS LB/LA .............................................................
17
7 Installing the Dosing Pump ..............................................
18
7.1 Set up information .................................................................
18
7.2 Installation on a wall console ..................................................
18
8 Hydraulic installations .....................................................
19
8.1 Design of the system ..............................................................
19
8.2 General installation ................................................................
20
8.3 System piping ........................................................................
20
8.4 Suction and pressure valves ...................................................
20
8.5 Hydraulic accessories ............................................................
20
9 Electrical installation .......................................................
22
9.1 Drive motor connection ..........................................................
22
9.2 Description of connection sockets MEMDOS KMS LA ..............
23
10 Control ..............................................................................
25
10.1 Stroke length adjustment .....................................................
25
10.2 Vent the dosing head ............................................................
25
10.3 Controllable safety valve of the dosing head ..........................
25
10.4 Operating panel MEMDOS KMS LA .......................................
26
10.5 General ................................................................................
26
10.6 Operating modes .................................................................
26
10.7 Extended functions ..............................................................
27
10.8 The status of the pump .........................................................
27
10.9 Error messages ...................................................................
28
11 Operation ..........................................................................
30
11.1 Commissioning the dosing pump..........................................
30
11.2 Adjusting the delivery rate ....................................................
31
11.3 Decommissioning the dosing pump ......................................
31
11.4 Shutting down in an emergency ...........................................
32
11.5 Storage ...............................................................................
32
11.6 Transportation......................................................................
32
11.7 Disposal of old equipment ....................................................
32
12 Maintenance ....................................................................
33
12.1 Maintenance intervals ..........................................................
33
12.2 Change the oil ......................................................................
34
12.3 Tightening the dosing head nuts ...........................................
34
12.4 Diaphragm replacement ......................................................
35
12.5 Changing the ball valves.......................................................
36
12.6 Changing the poppet valves .................................................
36
13 Troubleshooting ...............................................................
37
13.1 Type of fault .........................................................................
37
14 Spare parts .......................................................................
39
15 Delivery characteristic curves .........................................
40
16 EU Declaration of Conformity ...........................................
42
17 Declaration of no objection ..............................................
43
18 Warranty claim .................................................................
44
19 Index .................................................................................
45