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Operation

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© Lutz-Jesco GmbH 2021

BA-22404-02-V03

Chlorine changeover unit 

C 7520

Operating instructions

10  Operation

DANGER

Danger to life from leaking or incorrectly-installed 

systems.

Chlorinators constitute an increased safety risk if they have not been 
properly installed, if a leak test has not been performed or if the devices 
are not in good condition.

ð 

Before placing the system into operation, have it checked by technical 
personnel to ensure that it is in the proper condition and leaktight.

ð 

The condition of the installation must be checked for adequate 
tightness on a regular basis.

ð 

Ensure that all action is taken only by personnel with sufficient and 
corresponding qualifications.

In normal operation, the device operates automatically and does not re-
quire operation. The change to the standby battery is performed automat-
ically.

10.1  Tank change

Fig. 14:  Chlorine drum with auxiliary valve

To enable interruption-free dosing, the empty chlorine tank must be re-
placed by full chlorine tanks.

Precondition for action:

ü 

The control indicates an empty supply battery and the LED illumi-
nates red.

ü 

Full chlorine tanks are available.

Equipment required:

Cylinder with ammonia solution

New seals for the chlorine tank connections

Perform the following working steps:

1. 

Close the chlorine tank valve (2).

2. 

Use the injector to suck off the remaining chlorine. To do so, switch the 
selection lever on the motor of the changeover unit to MAN. Switch the 
changeover unit by turning the hand lever on the empty drum.

The pressure gauge shows the pressure of the line to the empty 
chlorine drum.

i

The relay switches in the control for remote indication. Inform 
the connection locations about the chlorine tank change. 

3. 

If the pressure gauge indicates “0”, return the selection lever to 
AUTO.

The motor switches the ball valve to the full chlorine drum.

4. 

Close the auxiliary valve (1).

5. 

Interrupt the connection between the auxiliary valve and the chlorine 
tank valve.

6. 

Seal all open connections.

7. 

Replace the empty chlorine drum with a full chlorine drum.

8. 

Connect the new chlorine drum. Use a new seal.

9. 

Briefly open the chlorine container valve and close it again.

10. 

Perform a leakage test (see section 9.1.2 „Carrying out the leak test 
with chlorine gas“ on page 20).

11. 

If the leakage test does not show a leakage, open the chlorine tank 
valve and the auxiliary valve.

12. 

Press the OK button in the cylinder symbol.

The display in the cylinder symbol changes from red to green.

ü 

Chlorine tank replaced.

10.2  Shutting down in an emergency

DANGER

Danger to life from chlorine poisoning!

Chlorine is poisonous. In severe cases, breathing in chlorine may lead 
to death. It irritates the eyes, the respiratory system and the skin.

ð 

If chlorine escapes, leave the room immediately.

ð 

Use sufficient personal protective equipment.

ð 

If chlorine gas escapes, wear a Type 2 self-contained breathing 
apparatus that complies with EN 137.

ð 

Only initiate counter measures after putting on the protective equip-
ment.

ð 

Given a serious escape and insufficient equipment or qualifications, 
leave the work to professional emergency services personnel. Do 
not take any unnecessary risks.

The measures depend on the type of accident and should be planned and 
executed by professional personnel.

10.3  Optical check

The components of the chlorination installation must be subject to a daily 
visual check. Inform service personnel of anything conspicuous or a chlo-
rine smell.

2

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Содержание C 7520

Страница 1: ...tions Lutz Jesco GmbH 2021 BA 22404 02 V03 Chlorine changeover unit C 7520 Operating instructions Read the operating manual The user is responsible for installation and operation related mistakes 2270...

Страница 2: ......

Страница 3: ...ating plate 9 5 Technical data 10 6 Dimensions 11 7 Installation 12 7 1 Installation location 12 7 2 Installing the device 12 7 3 Hydraulic installation 12 7 4 Electric installation 13 7 5 Completing...

Страница 4: ...to a potentially hazardous situation Failure to follow this instruction may lead to death or severe injuries CAUTION Refers to a potentially hazardous situation Failure to follow this instruction may...

Страница 5: ...ions Prevent access to the system for unauthorised persons PLEASE NOTE Damage to the plant due to the formation of hydrochloric acid Chlorine gas is highly hygroscopic This means that humidity enters...

Страница 6: ...health and safety and accident prevention All persons must generally have the following minimum qualification n Training as specialists to carry out work on the device unsupervised n Sufficient train...

Страница 7: ...out their respective activities n No original spare parts or accessories of Lutz Jesco GmbH are used n Unauthorised changes are made to the device n The user uses different dosing media than those ind...

Страница 8: ...s with two supply batteries one side in operation the other on stand by The electrical chlorine changeover unit type C 7520 ensures the automatic changeover be tween both batteries cylinder or drum ba...

Страница 9: ...he service life of the product Material 100 240 V 1 50 60 Hz PN 16 DN 25 S N P N Made in Germany 12345678012345 C 7520 Lutz Jesco GmbH 30900 Wedemark Am Bostelberge 19 Germany 102A12345678 1 3 8 7 6 5...

Страница 10: ...ts Groove flange Form D Output Tongue flange Form C Voltage supply V AC 100 240 Power consumption In standby W 5 During changeover W max 100 Material in contact with the media steel Monel stainless st...

Страница 11: ...ons All dimensions in mm 600 600 1 NPT 600 300 550 309 7 1 NPT 255 550 1 NPT 242 Fig 3 Dimensioned drawing C 7520 on mounting plate 848 388 462 A B B A Fig 4 Dimensioned drawing C 7520 with service va...

Страница 12: ...late into the anchors until the mounting plate is flush with the wall 6 Tighten the screws The device is fitted on the wall 7 3 Hydraulic installation You can use the following connection types n Fixe...

Страница 13: ...es if they are damaged Install only new screws nuts and washers Resources required Torque wrench AF 19 10 25 Nm 1 Lubricate the sliding faces and thread of bolts nuts and washers e g using fitting gre...

Страница 14: ...our hand until it locks audibly in place Housing closed i The changeover unit is ready for operation immediately after connection of the supply voltage The motors need only be connected with devices w...

Страница 15: ...e right 22 open 23 GND 24 close Position switch in motor 1 ball valve left 25 open 26 GND 27 GasW Gas warning device input closed alarm 28 GND Tab 8 Terminal connection Terminal Description Function 2...

Страница 16: ...the Engines 3 Small stretcher on the Engines Tab 11 Motor connection 7 5 Completing the installation Perform the following working steps 1 Tighten all cable screw connections to guarantee the IP prot...

Страница 17: ...on Description A Room for the chlorine gas supply 7 Vacuum regulator B Dosing device room 8 Moisture eliminator with heating collar 1 Pressurized manifold 9 Entrance port of the chlorine eliminator 2...

Страница 18: ...ts 8 2 Operating modes 8 2 1 Automatic operation The selector switch on the engine is in the Auto position Automatic battery changeover The changeover switch reacts to the switching status of the mano...

Страница 19: ...h supply batteries are empty or the pressure gauge does not give a contact n Both bottle LEDs light up red n Arrow LED on the side of the open motor ball valve lights up green n Arrow LED on the side...

Страница 20: ...to 9 for the right hand supply side Leak test with nitrogen carried out Leaks found Repair the leak Allow any adhesive surfaces to harden sufficiently and repeat the leak test i Given a leakage on the...

Страница 21: ...e gas system for approx 5 minutes with nitrogen or dry compressed air at approximately 5 bar to remove any residual chlorine from the pipe lines 4 Switch off the injector at the booster pump 5 Repair...

Страница 22: ...e control for remote indication Inform the connection locations about the chlorine tank change 3 If the pressure gauge indicates 0 return the selection lever to AUTO 4 The motor switches the ball valv...

Страница 23: ...tion during the operating pause All connections remain closed The voltage supply should remain active so that condensate is unable to gather in the electrical devices Ensure ideal storage conditions w...

Страница 24: ...ion Keep the connection of the contact vacuum meter closed so that humidity cannot penetrate 12 1 Maintenance intervals Subject the chlorinator to regular maintenance to prevent malfunctions Perform t...

Страница 25: ...ball valve can be removed irrespective of the design internal thread flange of the ball valve 12 4 2 Remove the ball valve and open i The seal on the ball valve can also be replaced if the ball valve...

Страница 26: ...od has been fitted 6 Fit a ball seat in the housing The 45 chamfer must point towards the ball see symbol in Fig 17 Make sure that the ball seat does not twist 7 Fit the ball in the housing Turn the c...

Страница 27: ...Functional control Precondition for action The changeover unit is ready for operation Switch the selector switch on the motor to AUTO Both chlorine supply batteries are closed Perform the following w...

Страница 28: ...esidual emptying function is not desired set jumper JP5 to open The maximum supply volume from the battery was exceeded n Insufficient chlorine tanks connected n Not all tank valves were opened n Shor...

Страница 29: ...Position No Description 1 1 Base plate 2 2 Servo motor 3 2 Ball Valve 4 1 Contact pressure gauge G1 4 axial 5 1 Control box 1 Processor programmed Tab 18 Spare parts Maintenance kit for ball valve Sui...

Страница 30: ...e de sa de das directivas CE indicadas A presente declara o perde a sua validade em caso de altera o ao equipamento n o autorizada por n s EN EU Declaration of Conformity We hereby certify that the d...

Страница 31: ...very Reason for repair Dosing medium Description Irritating Yes No Properties Corrosive Yes No We hereby certify that the product has been cleaned thoroughly inside and outside before returning that i...

Страница 32: ...Company Phone Date Address Contact person Manufacturer order no Date of delivery Device type Serial number Nominal capacity nominal pressure Description of fault Service conditions of the device Poin...

Страница 33: ...ng the threaded connection 12 Electric installation 13 Hydraulic installation 12 Installation example 17 Installing the device 12 Intended purpose 7 Intended use 7 M Maintenance 24 Accessories 24 Main...

Страница 34: ......

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Страница 36: ...erge 19 D 30900 Wedemark Phone 49 5130 5802 0 info lutz jesco com www lutz jesco com Operating instructions C 7520 Copyright 2021 by Lutz Jesco GmbH 22700003_1 PL Bild Elektrischer Chlorgasumschalter...

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