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Installation

12

© Lutz-Jesco GmbH 2021

BA-22404-02-V03

Chlorine changeover unit 

C 7520

Operating instructions

7 Installation

PLEASE NOTE

Damage to the system due to incorrect installation

The failure to observe installation instructions (e.g. use of unsuitable 
tools, incorrect torque) can damage the system parts.

ð 

Use suitable tools.

ð 

Note the specified torque.

7.1  Installation location

The changeover unit is fitted in the room of the chlorine supply. 

The room must fulfil the following requirements:

Secured against access by unauthorised persons

Protected against weather conditions

Frost-free

Permissible ambient temperature adhered to (see Section 5 "Techni-
cal data" on page 10)

Room of sufficient size to allow trouble-free assembly as well as in-
spection and maintenance of the device at all times

Power supply available

Room must comply with the locally valid prescriptions

7.2  Installing the device

i

This section applies to devices with a mounting plate. Devices 
without a mounting plate are supported by the pipe line. The 
pipe line requires adequate support.

Fit the device on an easily-accessible, vertical wall surface. The control 
should be mounted at roughly at eye-level.

Precondition for action:

ü 

A flat wall

ü 

The mounting material is suitable for the wall.

Resources required:

Water level

Drill

2 open-end spanners SW10

Perform the following working steps:

1. 

Hold the device against the wall and align it horizontally.

2. 

Mark the mounting point on the wall.

3. 

Drill in the marked holes and insert the rawlplug.

4. 

Place a washer on each screw.

5. 

Screw the screws through the mounting plate into the anchors until 
the mounting plate is flush with the wall.

6. 

Tighten the screws.

ü 

The device is fitted on the wall.

7.3  Hydraulic installation

You can use the following connection types:

Fixed piping with NPT thread

Fixed piping with flange connection

All connection types are suitable for gaseous chlorine and liquid chlorine.

The maximum flow rate of the device is stated in section 5 „Technical 
data“ on page 10.
 It has been calculated for the entire piping system: 
from the chlorine drum to the vacuum regulator. The calculation was per-
formed with the usual pipe lengths:

Where required, a large distance can be bridged with pipes of a higher 
nominal width. A pipe line with a connection nominal width is only used 
for shorter sections shortly before and after the device.

7.3.1  Creating the threaded connection

PLEASE NOTE

Leakage due to incorrect installation

In order to provide safe and long-term effective sealing, the thread seal-
ant must form an even layer. Errors during installation can result in the 
thread sealant losing its sealant properties (uneven application or air 
bubbles) which will result in leakages.

ð 

Only turn the thread clockwise and never in two directions. This can 
result in air bubble formation.

ð 

If the orientation needs to be corrected after the connection has 
been tightened, repeat steps 1 – 5.

DANGER

Leakage due to incorrect sealant.

Pipe connections and fittings in pressurized lines must be sealed with 
chlorine-resistant substances. Unsuitable sealants react with the chlo-
rine and lead to leakages.

ð 

Use only sealants that are resistant in contact with chlorine (e.g. 
anaerobic sealants).

Precondition for action:

ü 

The inside of the line is clean and dry.

ü 

The threads are metallic bright.

ü 

The pipe line is fixed with pipe clamps and meets the connection in 
an voltage-free state.

Содержание C 7520

Страница 1: ...tions Lutz Jesco GmbH 2021 BA 22404 02 V03 Chlorine changeover unit C 7520 Operating instructions Read the operating manual The user is responsible for installation and operation related mistakes 2270...

Страница 2: ......

Страница 3: ...ating plate 9 5 Technical data 10 6 Dimensions 11 7 Installation 12 7 1 Installation location 12 7 2 Installing the device 12 7 3 Hydraulic installation 12 7 4 Electric installation 13 7 5 Completing...

Страница 4: ...to a potentially hazardous situation Failure to follow this instruction may lead to death or severe injuries CAUTION Refers to a potentially hazardous situation Failure to follow this instruction may...

Страница 5: ...ions Prevent access to the system for unauthorised persons PLEASE NOTE Damage to the plant due to the formation of hydrochloric acid Chlorine gas is highly hygroscopic This means that humidity enters...

Страница 6: ...health and safety and accident prevention All persons must generally have the following minimum qualification n Training as specialists to carry out work on the device unsupervised n Sufficient train...

Страница 7: ...out their respective activities n No original spare parts or accessories of Lutz Jesco GmbH are used n Unauthorised changes are made to the device n The user uses different dosing media than those ind...

Страница 8: ...s with two supply batteries one side in operation the other on stand by The electrical chlorine changeover unit type C 7520 ensures the automatic changeover be tween both batteries cylinder or drum ba...

Страница 9: ...he service life of the product Material 100 240 V 1 50 60 Hz PN 16 DN 25 S N P N Made in Germany 12345678012345 C 7520 Lutz Jesco GmbH 30900 Wedemark Am Bostelberge 19 Germany 102A12345678 1 3 8 7 6 5...

Страница 10: ...ts Groove flange Form D Output Tongue flange Form C Voltage supply V AC 100 240 Power consumption In standby W 5 During changeover W max 100 Material in contact with the media steel Monel stainless st...

Страница 11: ...ons All dimensions in mm 600 600 1 NPT 600 300 550 309 7 1 NPT 255 550 1 NPT 242 Fig 3 Dimensioned drawing C 7520 on mounting plate 848 388 462 A B B A Fig 4 Dimensioned drawing C 7520 with service va...

Страница 12: ...late into the anchors until the mounting plate is flush with the wall 6 Tighten the screws The device is fitted on the wall 7 3 Hydraulic installation You can use the following connection types n Fixe...

Страница 13: ...es if they are damaged Install only new screws nuts and washers Resources required Torque wrench AF 19 10 25 Nm 1 Lubricate the sliding faces and thread of bolts nuts and washers e g using fitting gre...

Страница 14: ...our hand until it locks audibly in place Housing closed i The changeover unit is ready for operation immediately after connection of the supply voltage The motors need only be connected with devices w...

Страница 15: ...e right 22 open 23 GND 24 close Position switch in motor 1 ball valve left 25 open 26 GND 27 GasW Gas warning device input closed alarm 28 GND Tab 8 Terminal connection Terminal Description Function 2...

Страница 16: ...the Engines 3 Small stretcher on the Engines Tab 11 Motor connection 7 5 Completing the installation Perform the following working steps 1 Tighten all cable screw connections to guarantee the IP prot...

Страница 17: ...on Description A Room for the chlorine gas supply 7 Vacuum regulator B Dosing device room 8 Moisture eliminator with heating collar 1 Pressurized manifold 9 Entrance port of the chlorine eliminator 2...

Страница 18: ...ts 8 2 Operating modes 8 2 1 Automatic operation The selector switch on the engine is in the Auto position Automatic battery changeover The changeover switch reacts to the switching status of the mano...

Страница 19: ...h supply batteries are empty or the pressure gauge does not give a contact n Both bottle LEDs light up red n Arrow LED on the side of the open motor ball valve lights up green n Arrow LED on the side...

Страница 20: ...to 9 for the right hand supply side Leak test with nitrogen carried out Leaks found Repair the leak Allow any adhesive surfaces to harden sufficiently and repeat the leak test i Given a leakage on the...

Страница 21: ...e gas system for approx 5 minutes with nitrogen or dry compressed air at approximately 5 bar to remove any residual chlorine from the pipe lines 4 Switch off the injector at the booster pump 5 Repair...

Страница 22: ...e control for remote indication Inform the connection locations about the chlorine tank change 3 If the pressure gauge indicates 0 return the selection lever to AUTO 4 The motor switches the ball valv...

Страница 23: ...tion during the operating pause All connections remain closed The voltage supply should remain active so that condensate is unable to gather in the electrical devices Ensure ideal storage conditions w...

Страница 24: ...ion Keep the connection of the contact vacuum meter closed so that humidity cannot penetrate 12 1 Maintenance intervals Subject the chlorinator to regular maintenance to prevent malfunctions Perform t...

Страница 25: ...ball valve can be removed irrespective of the design internal thread flange of the ball valve 12 4 2 Remove the ball valve and open i The seal on the ball valve can also be replaced if the ball valve...

Страница 26: ...od has been fitted 6 Fit a ball seat in the housing The 45 chamfer must point towards the ball see symbol in Fig 17 Make sure that the ball seat does not twist 7 Fit the ball in the housing Turn the c...

Страница 27: ...Functional control Precondition for action The changeover unit is ready for operation Switch the selector switch on the motor to AUTO Both chlorine supply batteries are closed Perform the following w...

Страница 28: ...esidual emptying function is not desired set jumper JP5 to open The maximum supply volume from the battery was exceeded n Insufficient chlorine tanks connected n Not all tank valves were opened n Shor...

Страница 29: ...Position No Description 1 1 Base plate 2 2 Servo motor 3 2 Ball Valve 4 1 Contact pressure gauge G1 4 axial 5 1 Control box 1 Processor programmed Tab 18 Spare parts Maintenance kit for ball valve Sui...

Страница 30: ...e de sa de das directivas CE indicadas A presente declara o perde a sua validade em caso de altera o ao equipamento n o autorizada por n s EN EU Declaration of Conformity We hereby certify that the d...

Страница 31: ...very Reason for repair Dosing medium Description Irritating Yes No Properties Corrosive Yes No We hereby certify that the product has been cleaned thoroughly inside and outside before returning that i...

Страница 32: ...Company Phone Date Address Contact person Manufacturer order no Date of delivery Device type Serial number Nominal capacity nominal pressure Description of fault Service conditions of the device Poin...

Страница 33: ...ng the threaded connection 12 Electric installation 13 Hydraulic installation 12 Installation example 17 Installing the device 12 Intended purpose 7 Intended use 7 M Maintenance 24 Accessories 24 Main...

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Страница 36: ...erge 19 D 30900 Wedemark Phone 49 5130 5802 0 info lutz jesco com www lutz jesco com Operating instructions C 7520 Copyright 2021 by Lutz Jesco GmbH 22700003_1 PL Bild Elektrischer Chlorgasumschalter...

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