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Zhengzhou Linghang Robot Co.,Ltd

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6.Check each ball bearing to ensure it is free to move in the bearing seat ring.

Clean up the oil stains on the steel balls and ensure that the steel balls can rotate
freely in the rehole.

7.Apply a thick layer of grease to the ball bearings, bearing seat rings and

locating pins

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Содержание LTC-0005A

Страница 1: ...Zhengzhou Linghang Robot Co Ltd Version 21 8 LT Robotic Tool Changer User Manual Product LTC 0005A...

Страница 2: ...eferred to LT afterwards It cannot be copied in part or in whole without the prior written permission of the LT Company This manual will be revised regularly to reflect and incorporate changes to the...

Страница 3: ...8Module removal method 16 3 9Air Requirement 16 4 Operation 18 4 1Locking sequence 19 4 2Fault self locking operation 20 4 3Unlocking sequence 20 4 4Precautions for tool placement 21 5 Maintenance 22...

Страница 4: ...h the steel ball snap ring on the tool side Realize the master plate locking tool plate Locking mechanism It is used to pull the master plate locking tool plate which can ensure reliable locking even...

Страница 5: ...coupling uncoupling Coupling Lock Discrete Refers specifically to modules that pass discrete signals and or power from Master to Tool The number of discrete pass through signals is limited by either...

Страница 6: ...provides a unique identification number for each tool when using multiple tools The tool ID also provides the tool not present indication Tool Present A hard connect input sourced from the Tool indica...

Страница 7: ...ing the danger and the methods to avoid it Warning Notice of information or instructions that may result in death or serious injury if not observed The notification provides information on the nature...

Страница 8: ...part of their body or clothing in the gap especially during the operation of the locking mechanism Customer responsible for learn the functions of robot tool changer And implement appropriate fastene...

Страница 9: ...the circuit is energized Place the tool on the tool holder close and discharge all energized circuits release all pressurized connections and confirm that all circuits are powered off before maintain...

Страница 10: ...city fluid and other energy are transferred to the end tools through optional modules attached to the master and tool plate 2 1 Master components The master plate components includes an anodized alumi...

Страница 11: ...s consists of an anodized aluminum body and a hardened stainless steel ball snap ring Tool plate provides two flat interface for install modules Tool plate has air pass port to supply end effector Cam...

Страница 12: ...tened to the torque value as indicated In addition removable blue Loctite 242 anaerobic adhesive shall be used for fasteners The pneumatic pipeline and cable are fixed and tied together and must be ab...

Страница 13: ...p will be formed between the master plate and the tool plate resulting in the failure of the locking mechanism to fully engage which may cause equipment damage or personal injury The mounting screws m...

Страница 14: ...l as a locating pin and a boss for accurate positioning on the robot and the master plate The pin and boss function prevents unnecessary rotation For the installation function of the robot please refe...

Страница 15: ...required Cleaning cloth Loctite242 Thread anaerobic adhesive A Keep tools in a safe place B Release master plate and tool plate C Close and completely disconnect all energy connections For example ele...

Страница 16: ...sign and build a tool adapter flange consider the following The adapter flange shall include bolt holes for installation and two locating pins for accurate positioning on customer tools and tool plate...

Страница 17: ...s tooling align it with the pin shaft and fasten it with bolts coated with LOCTITE 242 glue Align with the pin shaft and install the tool disc on the adapter flange with M8 screws Gluing LOCTITE242 3...

Страница 18: ...lation or removal as required The tool changer can select many different types of modules Some modules will require an adapter plate to be installed on the tool changer Take LMO S12Afor example Tools...

Страница 19: ...f the locking mechanism requires a continuous supply of clean dry and unlubricated air under the following conditions The pressure range is 60 to 100 psi 4 1 6 9Pa suggested 80 psi Minimum filtering 4...

Страница 20: ...ng mechanism and prevent locking or unlocking Note when connected to the three way valve the locking mechanism will not work properly because this type of valve cannot discharge residual air or vacuum...

Страница 21: ...stop moving at once Note All tool changers are initially lubricated with Mobil XHP222 special grease The end user must add additional lubricant to the locking mechanism and locating pins before using...

Страница 22: ...istance between the master plate and the tool plate Do not touch the mating surface of the tool before connecting the masterplate Contact may damage the unit or robot 3 When the combination surface be...

Страница 23: ...uick change unit is significantly off center it may be necessary to place the load under the tool quick change unit or return the tool to the tool storage location to ensure a safe locking state If a...

Страница 24: ...ight of the tool tray tool transition flanges optional modules cables hoses and customer tools The offset cannot exceed the specified offset Ideally the tool should be suspended vertically from the to...

Страница 25: ...do not maintain or repair the tool or module Release pressure and turn off power according to customer specific safety specifications and policies If no tools are placed and the circuit is powered on...

Страница 26: ...or abrasion and lubrication The lubricant can be contaminated with debris over time therefore it is recommended to thoroughly clean existing oils and replace new oils as needed regularly 3 Check if ex...

Страница 27: ...ation of locking mechanism and locating pin Needed goods Cleaning cloth Mobil XHP222 extra grade grease 1 Pls put tools in safety place 2 Unlock master plate and tool plate 3 Cut off all power supply...

Страница 28: ...ring to ensure it is free to move in the bearing seat ring Clean up the oil stains on the steel balls and ensure that the steel balls can rotate freely in the rehole 7 Apply a thick layer of grease to...

Страница 29: ...d cleaning of electrical modules For details please refer to LTC Electrical Module Instruction Manual 6 Troubleshooting and service procedures The following section provides fault diagnosis informatio...

Страница 30: ...anger can t be locked or can t be unlocked or locking sensor can t indicate locking state pneumatic supply is abnormal pneumatic supply pressure keeps 0 4MPa 0 7MPa there are debris between master pla...

Страница 31: ...or signal interferen ce Signal pins can t send message out check with multimeters or other tools and repair electric modules with damage check and repair signal cable with excessive bend or flat check...

Страница 32: ...maintenance provisions No Inspection items Inspection methord inspection position treatment measure 1 cracks check and confirm main body appearance replace main body 2 plate deformation check and con...

Страница 33: ...te If the bushing is cut or damaged it needs to be replaced 1 Put tools in safe place 2 Unlock master plate and tool plate 3 Cut off all power supply such as electric Pneumatic liquid etc 4 Grasp the...

Страница 34: ...sealing inspection and replacement The sealing gasket protects the electrical connection between the master plate module and the tool plate module Replace the gasket if it is worn or damaged Refer to...

Страница 35: ...2Nm Allowable static torque 18Nm Size and precision Dimension 46mm Combined thickness 30mm Position repeatability 0 015mm Working Air pressure 0 4 0 7Mpa Locking mechanism Locking steel ball Material...

Страница 36: ...Zhengzhou Linghang Robot Co Ltd 33 8 Outline Dimension drawing...

Страница 37: ...Zhengzhou Linghang Robot Co Ltd 34 9 Recommended Solenoid valve to control tool changers 9 1Single solenoid valve control...

Страница 38: ...Zhengzhou Linghang Robot Co Ltd 35 9 2Double solenoid valve control safer control way...

Страница 39: ...Zhengzhou Linghang Robot Co Ltd 36 Thanks Zhengzhou Linghang Robot Co Ltd Tel 86 17335767268 Web www ltautotools com mail info ltautotools com...

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