Rexnord
®
Planetgear™ 7000 Series Speed Reducer
s
Owners Manual
Sizes Neptune, Neptune Plus, Orion Plus, Saturn Plus & Titan Plus (Page 17 of 32)
Rexnord
158-170
3001 W. Canal St., Milwaukee, WI 53208-4200
January 2015
Telephone: 414-937-4359 Fax: 414-937-4359 www.rexnord.com
Supersedes 11-12
6. With a
½
” bolt, drive the bolt into one of the three
½
-13
UNC threaded holes. This will break the seal between
the housing and the maincase allowing the removal of
the assembly.
NOTE
: Special care should be taken when removing
the output assembly. All gearing is stabilized at the
output assembly. Removing output assembly first may
result in difficulties during reducer reassemby. It is
recommended that the input assembly be removed
first, then the gear train, and finally the output assembly
(reference Section 6.5 for additional information).
7. Remove assembly by lifting it straight up away from the
maincase. An eye bolt can be used in the threaded end
of the shaft to lift the assembly; reference Figure 6.3.1.
DO NOT LIFT ENTIRE REDUCER BY THE THREADED
HOLE ON EITHER SHAFT.
NOTE
: Place all removed parts on a clean dry surface
to avoid contact with contaminants.
CAUTION
: Do not lift input or output shaft assembly by
hand. The assemblies are heavy and lifting by hand can
cause serious injury.
INPUT/OUTPUT
SHAFT ASSEMBLY
EYEBOLT
Figure 6.3.1 Proper Lifting of Input or Output Shaft
Assemblies
6.3.2 DISASSEMBLING INPUT OR
OUTPUT SHAFT ASSEMBLIES TO
REPLACE BEARINGS (Saturn Plus & Titan
Plus Input and Orion Plus, Saturn Plus,
and Titan Plus Output)
1. Remove endbell from reducer; reference Section 6.3.1.
2. Remove seal carrier from endbell; reference Section
6.2.1.
3. Support hub to expose the inboard side of the endbell;
reference Figure 6.3.2.1A and Figure 6.3.2.1B.
INBOARD SIDE
SUPPORT
BLOCKS
BACKSTOP
SPACER
TONGUED
WASHER
CLAMPNUT
Figure 6.3.2.1A Saturn Plus/Titan Plus Input Shaft
Assembly
INBOARD SIDE
RETAINING RING
CLAMPNUT
BEARING
SPACER
SUPPORT
BLOCKS
Figure 6.3.2.1B Titan Plus and Saturn Plus Output Shaft
Assembly
NOTE
: Allow space between the shaft extension and
the working surface.
4.
ORION PLUS, SATURN PLUS, AND TITAN PLUS
OUTPUT ONLY
— Remove external retaining ring.
Store in clean spot.
5. Loosen socket head cap screw on clampnut.
6. Remove clampnut from shaft. Store in clean spot.
NOTE
: A wedge can be used to spread the clampnut
in order to ease removal.
7. Remove tongued washer from shaft. Store in clean
spot.
8.
SATURN PLUS AND TITAN PLUS INPUT
ASSEMBLIES ONLY
— Remove backstop or backstop
spacer from shaft. Store in clean spot.
9. With an arbor press or a hydraulic press, press on
the inboard end of the shaft to break free the inboard
bearing cone.
10. At this time, the shaft will be free and can be separated
from the housing. The inboard bearing cone will be
free to remove and discard.
CAUTION
: The input and output shafts are heavy.
11. To remove the outboard bearing from the shaft, one
of two procedures can be used. 1.) Support the shaft
by the bearing cone with the inboard end of the shaft
facing up. With an arbor press or hydraulic press,
press down on the inboard end of the shaft; reference
Figure 6.3.2.2. 2.) With a hammer and punch, carefully
strike the bearing cone towards the inboard end of the
shaft; reference Figure 6.3.2.3.
INBOARD END OF SHAFT
OUTBOARD
BEARNG CONE
SUPPORT
BLOCKS
Figure 6.3.2.2 Removal of Outboard Bearing Cone
(Option #1)
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