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User’s Information Manual

2  

Maintenance schedule 

(continued)

7

4.  Fill with fresh water until the water begins to pour out of 
 the 

drain.

5.  Replace the cap.  Press the cap onto the trap until the cap 
 

makes contact with the drain.

6.  Replace the retaining screw.

 WARNING

The condensate trap (FIG. 2-1) must be 
filled with water during all times of boiler 
operation to avoid flue gas emission from 
the condensate drain line.  Failure to fill 
the trap could result in severe personal 
injury or death.

Figure 2-1 Condensate Trap

Condensate disposal

1.  This boiler is a high efficiency appliance that produces 

condensate.

2.  The bottom of the boiler has a 1/2 inch pipe for 

connection of a 1/2 inch PVC pipe (FIG. 2-2).

3.  Slope condensate tubing down and away from the 

boiler into a drain or condensate neutralizing filter.  
Condensate from the Knight wall mount boiler will be 
slightly acidic (typically with a pH from 3 to 5).  Install 
a neutralizing filter if required by local codes.  Call your 
qualified service technician to inspect the boiler and 
system. 

 

A  Neutralizer  Kit  is  available  from  the  factory                  
(Kit #3087).  Call your qualified service technician to  
install. 

4.  Do not expose condensate line to freezing temperatures.

5.  Use only plastic tubing or piping as a condensate drain 

line (FIG. 2-2).

6.  Leave the top of the tee assembly installed in the unit 

open, this is needed as a vacuum break.  The blocked 
drain switch will shut the boiler down before any 
condensate can flow out of the tee.

Use materials approved by the authority 
having jurisdiction.  In the absence of 
other authority, PVC and CPVC pipe 
must comply with ASTM D1785 or D2845.  
Cement and primer must comply with 
ASME D2564 or F493.  For Canada use 
CSA or ULC certified PVC or CPVC pipe, 
fittings, and cement.

7.  A condensate removal pump is required if the boiler is 

below the drain.  When installing a condensate pump, 
select one approved for use with condensing boilers 
and furnaces.  The pump should have an overflow 
switch to prevent property damage from condensate 
spillage.  Call your qualified service technician to inspect 
the boiler and system. 

 NOTICE

 NOTICE

To allow for proper drainage on large 
horizontal runs, a second line vent may 
be required and tubing size may need to 
increase to 1 inch.

The condensate line must remain 
unobstructed, allowing free flow of 
condensate.  If condensate is allowed to 
freeze in the line or if the line is obstructed 
in any other manner, condensate can exit 
from the boiler tee, resulting in potential 
water damage to property.  Call your 
qualified service technician to inspect 
the boiler and system. 

CONDENSATE TRAP

REMOVABLE CAP

FOR CLEANING TRAP

CONDENSATE DRAIN CONNECTION - 

ROUTE TO FLOOR DRAIN OR 

NEUTRALIZING FILTER USING:

1/2" PVC PIPE & FITTINGS or

1/2" CPVC PIPE & FITTINGS or

5/8" I.D. PLASTIC TUBING

(FIELD SUPPLIED)

 

Figure 2-2 Condensate Disposal

Содержание Knight 211

Страница 1: ...likely to be present WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a near...

Страница 2: ...lt in property damage NOTICE indicates special instructions on installation operation or maintenance that are important but not related to personal injury or property damage Contents HAZARD DEFINITION...

Страница 3: ...ical supply to the circulator Instead shut off the gas supply at a location external to the appliance Do not use this boiler if any part has been under water The possible damage to a flooded appliance...

Страница 4: ...hments Swimming pools Metal fabrication plants Beauty shops Refrigeration repair shops Photo processing plants Auto body shops Plastic manufacturing plants Furniture refinishing areas and establishmen...

Страница 5: ...54 F above return water temperature If combustion or performance indicate need Clean heat exchanger Remove and clean burner using compressed air only Clean the blower wheel Owner maintenance see page...

Страница 6: ...ntaminate the boiler intake air will cause acidic condensate in the boiler This will cause significant damage to the boiler if allowed to continue Read the list of potential materials listed in Table...

Страница 7: ...nstalled in the unit open this is needed as a vacuum break The blocked drain switch will shut the boiler down before any condensate can flow out of the tee Use materials approved by the authority havi...

Страница 8: ...t the lever completely the valve or discharge line may be blocked Immediately shut down the boiler following the operating instructions on page 9 of this manual Call your qualified service technician...

Страница 9: ...User s Information Manual 9 3 Operating instructions o C...

Страница 10: ...s the RIGHT SELECT HOME key again to store the new settings and return to the Status Screen Please note that the brackets denote screen status NOTICE Adjusting parameters CAUTION Before changing param...

Страница 11: ...disappear Press the HOME key to save these skipped triggers If you selected any currently active trigger s the current Night Setback will be cancelled There are three 3 individual user set points for...

Страница 12: ...for an additional 10 seconds to clear the combustion chamber and vent system of residual flue products SHUTDOWN The unit has been placed in the OFF position The controlled temperature has exceeded it...

Страница 13: ...The status of the DHW pump output BMS VOLTAGE The voltage received from a BMS system BLR PUMP OUTPUT The speed signal sent to a variable speed boiler pump in percent SYS PUMP INPUT The speed signal r...

Страница 14: ...g indicated by the cursor Pressing the NAVIGATION dial will display the Set Points Screen Turning the NAVIGATION dial will move the cursor up or down Turning the NAVIGATION dial will increase or decre...

Страница 15: ...15 Notes User s Information Manual...

Страница 16: ...odel numbers for the Knight Wall Mount upgrade Revision B ECO C07072 reflects the change in design of the manual air vent the update of FIG 2 3 on page 8 and the reorganization of the information on p...

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