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Linddana A/S

 . Ølholm Bygade 70 . DK-7160 Tørring . T +45 75 80 52 00 . [email protected] www.linddana.com 

     Brugsanvisning: TP 230 fra dato 02.11.2015                                                                                          ©Copyright 2008 

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Troubleshooting for TP 230 wood chipper 

 
Investigate possible causes before contacting the supplier. 
 

Problem/Possible cause 

Solution 

The rollers are not turning properly: 
 

Too little oil in the hydraulic system 
The flow valve has been unscrewed too far 
The fixed roller is jammed 
The bypass valve is clogged 
Blocked by shaft speed monitor  
The operating guard is in position 0

 

 
 
Top up the hydraulic oil 
Screw flow valve back in 
Clean under and behind the roller 
Clean the bypass valve 
Increase rotations of the rotor 
Set the operating guard to position A 

The rollers are not drawing adequately: 
 

Too little flow 
V-belts too slack 
The hydraulic oil is too hot 
 
Viscosity of hydraulic oil too poor 
The hydraulic filter is clogged 
The oil pump may be worn or damaged  
The oil motor is defective 
The pressure release valve in the control valve 
is clogged

 

 
 
Unscrew the flow valve further (open) 
Tighten V-belts 
Allow the machine to cool down while you 
investigate the cause  
Replace the hydraulic oil 
Replace the hydraulic filter 
Replace the hydraulic pump 
Replace the oil motor 
Clean the pressure release valve 

The chip quality is unsatisfactory: 
 

The knives are blunt 
The anvil is worn 
The knife is too worn down  
The gap between knife and anvil is too great 
Sliver breaker not fitted or worn

 

 
 
Sharpen the knives 
Turn/replace the anvil 
Replace the knife 
Adjust gap between knives and anvil 
Fit or replace sliver breaker 

Poor discharge of chips: 
 

Too little power 
Scraper is worn 
Ejector blades are worn 
The blanking plate in the top part 
Too few revolutions on the machine

 

 
 
Insufficient power on PTO shaft or motor 
Replace scraper 
Replace ejector blades 
Remove the blanking plate in the top part 
Increase speed to maximum revolutions 

 

Содержание TP 230

Страница 1: ...Linddana A S lholm Bygade 70 DK 7160 T rring T 45 75 80 52 00 tp linddana com www linddana com User instructions Spare parts catalogue for TP 230 wood chipper from the Forest series...

Страница 2: ...and robot technology at light open production premises For safety reasons and in order to gain maximum benefit from your wood chipper it is essential to read through the user instructions before usin...

Страница 3: ...nmark hereby declares that Wood chipper ________________________________________________ is in concordance with the provisions of the Machine Directive Directive 06 42 EF and with the national legisla...

Страница 4: ...grams used 10 6 3 Noise level 11 6 4 Environmental instructions 11 7 Operation of the machine 12 7 1 Table 1 Rotation speed settings for feed rollers 13 8 Maintenance 13 8 1 Maintenance schedule 13 8...

Страница 5: ...in branches you must stand to the side of the feed funnel See Figure 1 Branches can whip about when the feed rollers catch them When feeding in logs push these in from the rear See Figure 2 Figure 1...

Страница 6: ...1 Before initial operation The machine is equipped with a lifting eyelet that can be used when the machine is lifted by crane or other hoisting device hoisting See Figure 3 The machine can also be lif...

Страница 7: ...draulic and motor oil and used oil and air filters to an approved receiving station 5 2 Coupling instructions The machine is designed for coupling to a tractor s three point hitch The factory can supp...

Страница 8: ...return function Never use the machine in enclosed or poorly ventilated spaces due to danger of carbon monoxide poisoning The top part of the machine must not be opened unless the rotor disc is comple...

Страница 9: ...s shaft holder In case of transport on roads the ejector tube is turned so it is placed appropriately within the width of the machine and then it is fixed securely For transport on public roads offic...

Страница 10: ...s thrown Safety distance 20m Warning Rotating knives Wait for rotor to stop Warning Rotating rollers Warning Rotating belts Warning Danger of retraction Do not touch the hopper Warning Danger of retra...

Страница 11: ...ent method and the estimated variation in a product range for the machine type Detailed information on measurements and results and estimation of uncertainty can be found in an in depth report supplie...

Страница 12: ...B will reverse the oil flow in the control valve reverse the rollers and the material will now run out of the machine Figure 8 Feed funnel TP 230 with operating guard Figure 9 Directions for the oper...

Страница 13: ...th Uniway Li62 2 Tighten bolts and nuts first time after 8 hours and then at 50 hour intervals 3 Lubricate two lubricating nipples with Uniway Li62 4 Remove PTO shaft and draw the pipe connections apa...

Страница 14: ...ipper can be delivered factory filled with biodegradable oil of the type saturated ester Hydraway SE 46HP When replacing the oil use the same type of oil or oil with equivalent specifications Do not m...

Страница 15: ...r reversible cutting edges What to do Stop the machine and turn off any power Remove the screen above the revolving roller Loosen the bolts holding the two sections of the rotor housing together and o...

Страница 16: ...e inserting a new one clean the contact surface and the anvil carefully Set the anvil at 1 mm from the knives Use a feeler gauge Tighten the bolts for the vertical anvil to 200 Nm 20 KPm Once the anvi...

Страница 17: ...from the knives when turning the rotor Figure 14 Locking the rotor using the rotor lock Figure 15 Knife measure Remove the four nuts holding the knife and the clamping plate to the rotor Remove the k...

Страница 18: ...r breaker type A Figure 17 Sliver breaker type B What to do Stop the machine and turn off any power Loosen the bolts holding the two sections of the rotor housing together and open the rotor housing R...

Страница 19: ...blades on the rotor The rotor is now locked see Figure 14 Remove the countersunk bolts holding the square scraper in place on the rotor Turn the square so that a sharp corner points upwards Clean the...

Страница 20: ...ction of the rotor housing Remove the six bolts and nuts securing the casing to the bottom section of the rotor housing Figure 20 Tap the section of the casing protruding beyond the edge of the rotor...

Страница 21: ...ts holding the two sections of the rotor housing together and open the rotor housing Loosen the four bolts holding the hydraulic pump in place and adjust the tension using the adjusting screw Used bel...

Страница 22: ...dum brick The sharpening method must be wet grinding using a grindstone See Figure 22 Never use an angle grinder or similar for sharpening knives Figure 22 Wet grinder When sharpening knives you must...

Страница 23: ...e following functions Symbol Denomination Limit value Access code needed Programmable revolution guard Rotor used with sensor for rotor rpm 1 9999 rpm in practice not under 12 rpm X Programmable revol...

Страница 24: ...onitor With each press on the key the position of the marker display indication changes one step The marker starts in the top left corner and then moves down The key is also used to leave the change m...

Страница 25: ...ler exceeds upper limit value Roller blink display will alternately blink between 0 and 9999 Roller speed can be adjusted by adjusting the manual regulation of oil to hydraulic motors When roller spee...

Страница 26: ...e next digit the third digit will flash L _850 Press the key until the desired digit is correct L _85X Press to put change the last digit L _850 Press the key until the desired digit is correct h X000...

Страница 27: ...Rotor RPM 8 mm 10 mm 13 mm TP230 PH 1000 54 67 81 Roller RPM for chip length required can be found on table above RPM value can be set using regulation screws on manoeuvre valve WORKING HOURS Display...

Страница 28: ...erating hours can be reset at any time Press key until working time display appears Perform following key sequence Press key Display Explanation 72 57 example Find job hours by pressing key repeatedly...

Страница 29: ...ddana com Brugsanvisning TP 230 fra dato 02 11 2015 Copyright 2008 30 9 3 Installation Mechanical setup and installation diagram Installation diagram using electronic sensors hall or inductive Rotor i...

Страница 30: ...Technical data Display 6 digit Power supply 12 Vdc 1 24 A Temperature range TP Pilot is fully operational within 10 70 C Sensor pulse signals Max 225 pulse sec Note Control system monitor intended fo...

Страница 31: ...l too poor The hydraulic filter is clogged The oil pump may be worn or damaged The oil motor is defective The pressure release valve in the control valve is clogged Unscrew the flow valve further open...

Страница 32: ...the case of repair the purchaser is obliged to deliver and collect the sold item to from the workshop specified by Linddana at no cost to Linddana In the case of replacement of the defective part s t...

Страница 33: ...rection will involve repair or replacement of the defective part s or will comply with the terms stated in point 4 Linddana is not liable in other respects for such defects This applies to any loss re...

Страница 34: ...Rotor disc diameter mm 760 Rotation speed PTO rpm 1000 Number of knives 3 Power requirement min max kW HK 37 90 50 120 Max wood diameter mm 230 Chip length mm 10 18 Weight kg 990 Height mm 2950 Width...

Страница 35: ...00 tp linddana com www linddana com Brugsanvisning TP 230 fra dato 02 11 2015 Copyright 2008 36 13 Hydraulic diagrams Figure 25 Hydraulic diagram for TP 230 without shaft speed monitor Figure 26 Hydr...

Страница 36: ...om www linddana com Brugsanvisning TP 230 fra dato 02 11 2015 Copyright 2008 37 14 Accessories Tool kit incl torque wrench Prolonged ejector tube horizontal Extension for ejector tube vertical Sliver...

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